Table of Contents
The Boostane 300 HP Turbo Kit is a popular upgrade for the GR86, providing significant performance enhancements. To ensure a successful installation, it’s important to follow best practices that can help avoid common pitfalls and maximize the effectiveness of the kit.
Preparation Before Installation
Before diving into the installation process, proper preparation is key. This includes gathering all necessary tools and components, as well as understanding the installation steps.
- Read the installation manual thoroughly.
- Gather tools: wrenches, screwdrivers, and torque wrench.
- Ensure you have all parts included in the kit.
- Prepare a clean working space to avoid losing parts.
Step-by-Step Installation Guide
Step 1: Remove the Stock Components
Begin by removing the stock intake and exhaust components. This will provide access to the areas where the turbo kit will be installed.
- Disconnect the battery to ensure safety.
- Remove the stock air intake system.
- Unbolt the exhaust manifold and downpipe.
Step 2: Install the Turbocharger
With the stock components removed, you can now install the turbocharger. Proper placement and securing of the turbo are crucial for optimal performance.
- Position the turbocharger on the exhaust manifold.
- Secure it using the provided bolts, ensuring proper torque specifications.
- Connect the oil feed and return lines to the turbo.
Step 3: Attach the Intercooler
The intercooler plays a vital role in cooling the compressed air from the turbo. Follow these steps to install it correctly.
- Mount the intercooler in the designated location.
- Connect the piping from the turbo to the intercooler.
- Ensure all connections are tight and leak-free.
Step 4: Install the Fuel System Upgrades
Upgrading the fuel system is essential to support the increased power output from the turbo kit.
- Replace the stock fuel injectors with higher flow injectors.
- Install an upgraded fuel pump if required.
- Check for fuel leaks after installation.
Step 5: Reassemble and Test
After all components have been installed, it’s time to reassemble the vehicle and perform a test run.
- Reconnect the battery and double-check all connections.
- Start the engine and monitor for any unusual sounds or leaks.
- Perform a test drive to ensure everything is functioning as expected.
Post-Installation Tips
Once the installation is complete, there are several best practices to keep in mind to maintain performance and reliability.
- Regularly check for any leaks or loose connections.
- Monitor engine performance and adjust tuning as necessary.
- Use high-quality fuel to maximize turbo performance.
Conclusion
Installing the Boostane 300 HP Turbo Kit on your GR86 can significantly enhance your vehicle’s performance. By following these best practices, you can ensure a smooth installation process and enjoy the benefits of your new turbo setup.