Clutch Masters Flywheel Swap: Step-by-step Guide to Achieve 20 Hp Gains on Ford Mustang Ecoboost

The Ford Mustang EcoBoost is known for its impressive performance and efficiency. However, enthusiasts always seek ways to enhance their driving experience. One popular modification is the Clutch Masters flywheel swap, which can lead to significant horsepower gains. In this guide, we will walk you through the step-by-step process of performing this swap and achieving up to 20 horsepower gains.

Understanding the Benefits of a Flywheel Swap

Before diving into the installation process, it’s essential to understand why a flywheel swap can be beneficial. The flywheel is a critical component of the engine’s drivetrain, and upgrading to a lightweight flywheel can lead to several advantages:

  • Increased Horsepower: A lighter flywheel reduces rotational mass, allowing the engine to rev more freely and produce more power.
  • Improved Throttle Response: With less weight to move, the engine responds quicker to throttle inputs.
  • Enhanced Acceleration: A lightweight flywheel can improve acceleration, making your Mustang feel more agile.

Tools and Materials Needed

Before starting the flywheel swap, gather the necessary tools and materials. Having everything on hand will make the process smoother.

  • Jack and jack stands
  • Socket set
  • Torque wrench
  • Flywheel puller
  • Clutch Masters lightweight flywheel
  • New clutch (optional)
  • Thread locker
  • Shop manual for your Mustang model

Step-by-Step Installation Guide

Step 1: Prepare Your Mustang

Before starting the swap, ensure your Mustang is parked on a flat surface. Engage the parking brake and disconnect the negative battery terminal to prevent any electrical issues during the process.

Step 2: Raise the Vehicle

Using a jack, lift the front of your Mustang and secure it with jack stands. Make sure the vehicle is stable before proceeding.

Step 3: Remove the Transmission

To access the flywheel, you must remove the transmission. Start by disconnecting the driveshaft and any electrical connectors. Then, unbolt the transmission from the engine block and carefully lower it out of the vehicle.

Step 4: Remove the Old Flywheel

With the transmission out of the way, locate the flywheel. Use a flywheel puller to remove the old flywheel. Be cautious of any debris as you take it off.

Step 5: Install the Clutch Masters Flywheel

Now, it’s time to install the new Clutch Masters lightweight flywheel. Align it with the crankshaft and secure it using the provided bolts. Make sure to use thread locker to ensure a secure fit. Torque the bolts to the manufacturer’s specifications.

Step 6: Reassemble the Transmission

Once the flywheel is securely in place, it’s time to reassemble the transmission. Carefully lift it back into position and reattach it to the engine block. Reconnect the driveshaft and any electrical connectors you previously removed.

Step 7: Lower the Vehicle and Reconnect the Battery

With everything reassembled, lower your Mustang back to the ground. Reconnect the negative battery terminal and ensure all tools are removed from the engine bay.

Step 8: Test Drive

Finally, take your Mustang for a test drive. Pay attention to the throttle response and overall performance. You should notice a significant improvement in acceleration and power delivery.

Conclusion

Performing a Clutch Masters flywheel swap on your Ford Mustang EcoBoost can yield impressive horsepower gains and enhance your driving experience. By following this step-by-step guide, you can successfully complete the installation and enjoy the benefits of a lightweight flywheel. Always remember to drive safely and responsibly.