Installing Powerstop Stainless Steel Brake Lines: a Step-by-step Guide for Track Enthusiasts

Upgrading your vehicle’s braking system is essential for track enthusiasts looking to enhance performance and safety. One of the best upgrades you can make is installing PowerStop stainless steel brake lines. These lines offer improved pedal feel, reduced brake fade, and increased durability compared to standard rubber hoses. In this guide, we will walk you through the step-by-step process of installing PowerStop stainless steel brake lines.

Tools and Materials Needed

  • PowerStop stainless steel brake lines
  • Brake fluid (DOT 3 or DOT 4)
  • Wrench set
  • Brake line wrench
  • Jack and jack stands
  • Brake cleaner
  • Shop towels
  • Safety glasses
  • Gloves

Preparation Steps

Before you begin the installation, ensure you have a clean and safe working environment. Here are the preparation steps:

  • Park your vehicle on a flat surface and engage the parking brake.
  • Gather all tools and materials needed for the installation.
  • Put on safety glasses and gloves to protect yourself.
  • Loosen the wheel lug nuts slightly, but do not remove them yet.

Step-by-Step Installation Process

Step 1: Lift the Vehicle

Using a jack, lift the vehicle and secure it with jack stands. Ensure the vehicle is stable before proceeding.

Step 2: Remove the Wheels

Remove the lug nuts completely and take off the wheels. This will give you access to the brake components.

Step 3: Locate the Brake Lines

Identify the factory brake lines connected to the brake calipers. These will need to be disconnected for the installation of the stainless steel lines.

Step 4: Disconnect the Factory Brake Lines

Using a brake line wrench, carefully loosen and disconnect the factory brake lines from the calipers. Be prepared for some brake fluid to leak out, so have shop towels ready to catch any spills.

Step 5: Install the PowerStop Brake Lines

Take the PowerStop stainless steel brake lines and install them by connecting one end to the brake caliper and the other to the hard line. Ensure that the connections are tight but do not over-torque them.

Step 6: Repeat for All Wheels

Repeat steps 3 to 5 for each wheel. Make sure each brake line is securely attached and properly routed away from any moving parts.

Step 7: Refill Brake Fluid

Once all brake lines are installed, refill the brake fluid reservoir with new DOT 3 or DOT 4 brake fluid. This is crucial for maintaining optimal braking performance.

Step 8: Bleed the Brake System

To remove any air bubbles from the brake lines, you will need to bleed the brake system. Start with the wheel farthest from the brake master cylinder and work your way to the closest. Use a brake bleeder kit or have a helper pump the brake pedal while you open and close the bleeder valve.

Step 9: Reinstall the Wheels

Once the brake system is bled and fluid is at the appropriate level, reinstall the wheels. Tighten the lug nuts in a crisscross pattern to ensure even pressure.

Step 10: Lower the Vehicle

Carefully lower the vehicle back to the ground using the jack. Make sure everything is secure before taking the vehicle for a test drive.

Final Checks and Test Drive

After the installation, it is essential to perform a few final checks:

  • Inspect all connections for leaks.
  • Check brake fluid levels again.
  • Ensure that the brake pedal feels firm and responsive.
  • Take the vehicle for a short test drive to confirm proper braking performance.

Conclusion

Installing PowerStop stainless steel brake lines is a straightforward process that can significantly improve your vehicle’s braking performance on the track. By following this step-by-step guide, you can ensure a successful installation and enjoy the benefits of enhanced safety and control. Always remember to prioritize safety and consult a professional if you are unsure about any part of the installation process.