Table of Contents
The SP Performance Stage 2 Turbo Kit is a popular upgrade for the BRZ FA20, enhancing performance and driving experience. This article provides a detailed, step-by-step guide to installing the turbo kit, ensuring that you can maximize your vehicle’s potential.
Tools and Materials Needed
- SP Performance Stage 2 Turbo Kit
- Basic hand tools (wrenches, sockets, screwdrivers)
- Torque wrench
- Jack and jack stands
- Coolant
- Oil
- Vacuum line and fittings
- Zip ties
- Shop towels
Preparation Steps
Before starting the installation, ensure that your vehicle is parked on a flat surface and the engine is cool. Gather all tools and materials needed for the installation.
Step 1: Disconnect the Battery
Begin by disconnecting the negative terminal of the battery. This is a crucial step to ensure safety while working on the vehicle’s electrical system.
Step 2: Remove the Engine Cover
Next, remove the engine cover by unscrewing the bolts securing it in place. Set the cover aside in a safe location.
Step 3: Drain Coolant and Oil
Drain the engine coolant and oil to prevent spills during the installation. Make sure to collect the fluids in appropriate containers for disposal.
Turbo Kit Installation Steps
Step 4: Install the Turbo Manifold
Begin the installation of the turbo manifold by aligning it with the engine block. Use the provided gaskets to ensure a proper seal and tighten the bolts to the manufacturer’s specifications.
Step 5: Attach the Turbocharger
With the manifold securely in place, attach the turbocharger. Ensure that all connections are tight and that the oil feed and return lines are properly routed.
Step 6: Install the Intercooler
Next, install the intercooler. Position it in front of the radiator and secure it using the provided brackets. Connect the piping from the turbo to the intercooler, making sure all clamps are tight.
Step 7: Connect the Intake System
Install the intake system by connecting the intake manifold to the turbocharger. Ensure that the air filter is securely in place and that all connections are sealed.
Step 8: Install the Wastegate and BOV
Attach the wastegate and blow-off valve (BOV) to the appropriate locations on the turbo system. Ensure that all vacuum lines are connected properly to avoid boost leaks.
Step 9: Reconnect the Battery
After completing the installation, reconnect the negative terminal of the battery. Check all connections and ensure everything is secure before starting the engine.
Final Steps and Checks
Step 10: Fill Coolant and Oil
Refill the engine with coolant and oil. Make sure to use the recommended fluids for your vehicle to ensure optimal performance.
Step 11: Start the Engine
Start the engine and let it idle for a few minutes. Check for any leaks or unusual noises. If everything sounds normal, proceed to take the vehicle for a test drive.
Step 12: Test Drive and Monitor Performance
During the test drive, monitor the vehicle’s performance. Pay attention to boost levels and ensure that the engine operates smoothly. Make any necessary adjustments if needed.
Conclusion
Installing the SP Performance Stage 2 Turbo Kit on your BRZ FA20 can significantly enhance your vehicle’s performance. By following this step-by-step guide, you can ensure a successful installation and enjoy the benefits of increased power and efficiency.