Step-by-step Installation of the Turbosmart S600 Turbo Kit on the Is300

by

The Turbosmart S600 Turbo Kit is a popular upgrade for the IS300, enhancing performance and driving experience. This article provides a comprehensive, step-by-step guide to installing the turbo kit on your vehicle.

Tools and Materials Needed

  • Turbosmart S600 Turbo Kit
  • Socket set
  • Wrenches
  • Screwdrivers
  • Torque wrench
  • Intercooler piping
  • Vacuum lines
  • Oil feed and drain lines
  • Gaskets and seals
  • Engine oil
  • Coolant

Preparation Steps

Before starting the installation, it is essential to prepare your workspace and vehicle. Follow these steps:

  • Ensure the vehicle is parked on a flat surface and the engine is cool.
  • Disconnect the battery to avoid any electrical issues.
  • Remove the front bumper to access the engine bay easily.
  • Drain engine oil and coolant for a clean installation.

Removing the Stock Components

To install the Turbosmart S600 Turbo Kit, you need to remove several stock components:

  • Remove the stock intake system.
  • Disconnect and remove the exhaust manifold.
  • Take off the stock turbo and associated hardware.
  • Remove any hoses and lines that will interfere with the new installation.

Installing the Turbosmart S600 Turbo Kit

Now that the stock components are removed, you can begin installing the Turbosmart S600 Turbo Kit:

  • Install the new turbocharger onto the exhaust manifold, ensuring proper alignment.
  • Secure the turbo with the provided hardware, using a torque wrench to meet specifications.
  • Connect the oil feed and drain lines, ensuring there are no leaks.
  • Install the intercooler piping, ensuring all connections are tight and secure.
  • Connect the new intake system to the turbocharger.

Electrical Connections

After the mechanical installation, you need to handle the electrical connections:

  • Connect the turbocharger’s wastegate actuator as per the manufacturer’s instructions.
  • Ensure all vacuum lines are properly routed and connected.
  • Reconnect any electrical connectors that were removed during the process.

Final Steps

Once all components are installed and connected, follow these final steps:

  • Refill engine oil and coolant to the appropriate levels.
  • Reconnect the battery.
  • Double-check all connections and bolts for tightness.
  • Reinstall the front bumper.

Testing the Installation

After completing the installation, it is crucial to test the vehicle:

  • Start the engine and check for any leaks.
  • Listen for any unusual noises that might indicate a problem.
  • Take the vehicle for a test drive to ensure everything is functioning correctly.

Conclusion

The installation of the Turbosmart S600 Turbo Kit on the IS300 can significantly enhance performance. By following this step-by-step guide, you can ensure a successful installation. Always remember to consult the manufacturer’s instructions and seek professional help if needed.