Top Turbo Sizes for E63 Builds: 76mm vs 80mm and Their Power Gains

The E63 is a remarkable platform for enthusiasts looking to enhance their vehicle’s performance. One of the most critical decisions in building an E63 is choosing the right turbo size. In this article, we will explore the differences between 76mm and 80mm turbo sizes, their respective power gains, and how they can impact your overall build.

Understanding Turbo Sizes

Turbochargers are essential for increasing the power output of an engine. They work by forcing more air into the combustion chamber, allowing for more fuel to be burned and thus increasing power. The size of the turbocharger plays a significant role in determining how much power can be generated.

76mm Turbo Overview

The 76mm turbo is a popular choice among E63 builders for several reasons. It strikes a balance between response time and power output, making it suitable for both street and track applications.

Power Gains

When properly tuned, a 76mm turbo can provide significant power gains. Typical power increases can range from:

  • 100 to 200 horsepower over stock
  • Increased torque for better acceleration

This turbo size is ideal for those who want a noticeable boost without sacrificing drivability. It offers a good balance for daily driving and occasional track use.

80mm Turbo Overview

The 80mm turbo is designed for those looking to maximize power output. It is typically used in high-performance builds where maximum horsepower is the goal.

Power Gains

With an 80mm turbo, the potential power gains can be even more impressive. Builders can expect:

  • 200 to 300 horsepower over stock
  • Higher peak torque levels

This turbo size is excellent for those who frequently participate in racing or track events and are looking for maximum performance from their E63.

Comparing 76mm vs 80mm Turbos

When deciding between a 76mm and an 80mm turbo, several factors must be considered. Both sizes offer unique advantages and drawbacks.

  • Response Time: The 76mm turbo generally provides quicker spool times, making it more responsive in lower RPMs.
  • Peak Power: The 80mm turbo can produce higher peak power, making it suitable for racing applications.
  • Drivability: The 76mm turbo is often preferred for daily driving due to its balance of power and responsiveness.
  • Cost: Typically, the 76mm turbo may be less expensive than the 80mm option, depending on the brand and model.

Ultimately, the choice between these two turbo sizes will depend on your specific goals and driving preferences.

Factors to Consider When Choosing a Turbo

Choosing the right turbo for your E63 build involves several considerations:

  • Intended Use: Determine if your primary focus is street driving, racing, or a combination of both.
  • Budget: Consider how much you are willing to spend on the turbo and supporting modifications.
  • Supporting Mods: Ensure you have the necessary supporting modifications, such as fuel systems and intercoolers, to handle the increased power.
  • Tuning: Proper tuning is essential to maximize the benefits of your chosen turbo size.

These factors will help guide your decision-making process when selecting the ideal turbo for your E63 build.

Conclusion

Both the 76mm and 80mm turbos offer substantial power gains for the E63. The choice between them ultimately comes down to your performance goals and driving style. For those seeking a balance of power and drivability, the 76mm turbo is a solid choice. However, for maximum performance and peak power, the 80mm turbo is the way to go. Careful consideration of your specific needs will ensure that you make the best choice for your build.