Turbo Sizing Guide for Holset Hx35: Installation, Tuning, and Power Gains Explained

The Holset HX35 turbocharger is a popular choice for those looking to enhance the performance of their diesel engines. In this guide, we will cover the installation, tuning, and potential power gains associated with the HX35 turbo, providing you with the knowledge needed to make informed decisions for your vehicle.

Understanding the Holset HX35 Turbocharger

The Holset HX35 is known for its robust design and ability to deliver significant power increases. It is commonly used in various applications, particularly in the diesel performance market. Below are some key specifications:

  • Compressor Wheel Size: 60mm
  • Turbine Wheel Size: 76mm
  • Max Boost Pressure: 30 PSI
  • Compressor A/R: 0.60

Installation of the Holset HX35 Turbocharger

Installing the Holset HX35 requires careful planning and execution. Follow these steps for a successful installation:

  • Gather Necessary Tools: Ensure you have all tools required for installation, including wrenches, sockets, and a torque wrench.
  • Remove the Old Turbo: Disconnect the exhaust and intake piping, and remove the old turbocharger.
  • Inspect and Clean: Check the mounting surfaces for any debris and clean as necessary.
  • Install the HX35: Position the HX35 turbo and secure it using the appropriate bolts, ensuring a tight fit.
  • Reconnect Piping: Reattach the intake and exhaust piping, making sure all connections are secure.
  • Add Oil Supply: Connect the oil feed line to the turbocharger to ensure proper lubrication.
  • Check for Leaks: Before starting the engine, double-check all connections for leaks.

Tuning for Optimal Performance

After installation, tuning your vehicle is crucial to maximize the performance of the Holset HX35. Here are some tuning considerations:

  • ECU Remapping: Consider remapping your engine’s ECU to optimize fuel delivery and boost levels.
  • Boost Control: Install a boost controller to manage the turbo’s boost pressure effectively.
  • Fuel Upgrades: Upgrading to higher-flow fuel injectors may be necessary to support increased power levels.
  • Monitoring Tools: Use gauges to monitor boost pressure, air-fuel ratio, and exhaust temperatures.

Power Gains with the Holset HX35

The power gains from installing a Holset HX35 can be substantial, depending on your engine setup and tuning. Here’s what you can typically expect:

  • Stock Applications: Users often report gains of 50-100 horsepower over stock turbo setups.
  • Modified Engines: With supporting modifications, gains can exceed 150 horsepower.
  • Torque Improvements: Torque increases are also notable, enhancing overall drivability.

Common Issues and Troubleshooting

While the Holset HX35 is a reliable turbo, users may encounter some common issues. Here are troubleshooting tips:

  • Boost Leaks: Check for leaks in the intake piping that can lead to loss of power.
  • Oil Starvation: Ensure proper oil supply to avoid turbo failure.
  • Excessive Smoke: Monitor for excessive smoke, indicating potential fuel or oil issues.
  • Overheating: Keep an eye on exhaust temperatures to prevent overheating.

Conclusion

The Holset HX35 turbocharger is an excellent choice for those looking to boost the performance of their diesel engines. With proper installation, tuning, and maintenance, significant power gains can be achieved. Always ensure to follow best practices during installation and tuning to enjoy the full benefits of your new turbocharger.