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The Dana 44 axle is a popular choice among off-road enthusiasts due to its balance of strength and weight. However, when pushing over 400 horsepower, upgrading your Dana 44 becomes essential to maintain reliability and performance. In this article, we will explore the best upgrade kits from RCV Performance that can handle the demands of high horsepower applications.
Understanding the Dana 44 Axle
The Dana 44 is a versatile axle that has been used in various vehicles, from trucks to SUVs. It offers a good compromise between weight and strength, making it ideal for off-road applications. However, when modifying your vehicle for high horsepower, it is crucial to understand the limitations of the standard Dana 44 components.
Why Upgrade Your Dana 44?
Upgrading your Dana 44 is necessary for several reasons:
- Increased Strength: Stock components may not handle the stress of high horsepower and torque.
- Improved Reliability: Upgraded components reduce the risk of failure during extreme conditions.
- Enhanced Performance: Better parts lead to improved traction and handling in off-road situations.
RCV Performance Upgrade Kits
RCV Performance is known for its high-quality drivetrain components, and their upgrade kits for the Dana 44 are no exception. Here are some of the best options available:
1. RCV Dana 44 CV Axle Kit
The RCV Dana 44 CV Axle Kit is designed to provide superior strength and flexibility. This kit features:
- High-strength materials: Constructed from 4340 chromoly steel for durability.
- Constant Velocity (CV) design: Allows for greater articulation without binding.
- Lifetime warranty: Ensures peace of mind with your investment.
2. RCV Dana 44 Ultimate Axle Kit
The Ultimate Axle Kit takes performance to the next level, featuring heavy-duty components that can withstand extreme conditions:
- Heavy-duty housing: Reinforced for added strength and longevity.
- Upgraded bearings: Designed to handle increased loads and reduce wear.
- Easy installation: Comes with all necessary hardware and detailed instructions.
3. RCV Dana 44 Front Differential Cover
An often-overlooked component, the differential cover is crucial for protecting your gears. RCV’s cover features:
- Thick aluminum construction: Provides superior protection against impacts.
- Magnetic drain plug: Captures metal shavings for easy maintenance.
- Enhanced fluid capacity: Keeps your differential cool under heavy loads.
Installation Tips
When upgrading your Dana 44, proper installation is key to ensuring reliability. Here are some tips to keep in mind:
- Gather all tools: Make sure you have all necessary tools and parts before starting.
- Follow instructions: Adhere to the manufacturer’s installation guide for best results.
- Check clearances: Ensure that all components fit properly without interference.
- Torque specifications: Use a torque wrench to tighten bolts to the specified settings.
Maintaining Your Upgraded Dana 44
After upgrading, regular maintenance is crucial for longevity. Here are some maintenance tips:
- Regular inspections: Check for wear and tear on components regularly.
- Fluid changes: Change differential fluid as recommended to keep gears lubricated.
- Monitor performance: Pay attention to any changes in handling or noise during operation.
Conclusion
Upgrading your Dana 44 for off-road applications is essential for ensuring reliability and performance, especially when dealing with over 400 horsepower. RCV Performance offers some of the best kits available, providing the strength and durability needed for extreme conditions. By following proper installation and maintenance practices, you can enjoy the full benefits of your upgraded Dana 44 for years to come.