11 Exhaust System Installation: Step-by-step Guide for Wunderlich and OEM Upgrades

Installing an exhaust system is a critical upgrade for enhancing the performance and aesthetics of your vehicle. This guide provides a detailed step-by-step process for installing both Wunderlich and OEM exhaust systems.

Tools and Materials Needed

  • Socket wrench set
  • Screwdriver set
  • Torque wrench
  • Jack and jack stands
  • Safety goggles
  • Gloves
  • New exhaust system (Wunderlich or OEM)
  • Exhaust hangers (if needed)
  • Penetrating oil

Preparation Steps

Before starting the installation, ensure your vehicle is parked on a flat surface. Gather all tools and materials. It is also advisable to wear safety goggles and gloves for protection.

1. Raise the Vehicle

Use a jack to lift the vehicle and secure it with jack stands. Ensure it is stable before proceeding to the next steps.

2. Remove the Old Exhaust System

Start by applying penetrating oil to the bolts and connections of the old exhaust system. Allow it to soak for a few minutes to ease the removal process.

Using a socket wrench, carefully remove the bolts securing the exhaust system. Keep track of all hardware for potential reuse.

3. Detach Exhaust Hangers

Locate the exhaust hangers and detach them using a screwdriver or pliers. If the hangers are damaged, consider replacing them with new ones.

Installing the New Exhaust System

Once the old exhaust system is removed, it’s time to install the new exhaust system. Follow these steps carefully.

1. Position the New Exhaust

Align the new exhaust system with the existing mounting points. Ensure that it fits snugly and is properly oriented.

2. Secure the Exhaust Hangers

Attach the exhaust hangers to the new exhaust system. Ensure they are secure and can hold the weight of the exhaust.

3. Bolt the Exhaust System

Using the original bolts or new ones, secure the exhaust system to the mounting points. Make sure to tighten them properly using a torque wrench.

Final Steps

After the exhaust system is installed, perform the following final checks and steps.

1. Check for Leaks

Start the engine and let it run for a few minutes. Check for any exhaust leaks around the joints and connections.

2. Lower the Vehicle

Once you have confirmed there are no leaks, carefully lower the vehicle back to the ground. Remove the jack stands and jack.

3. Test Drive

Take your vehicle for a short test drive to ensure everything is functioning correctly. Listen for any unusual sounds that may indicate an issue.

Conclusion

Installing a new exhaust system can significantly enhance your vehicle’s performance and sound. By following this step-by-step guide, you can successfully install both Wunderlich and OEM exhaust systems with confidence.