70z Turbo Kit Installation Guide: Step-by-step with Aem V2 Boost Controller

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The installation of a 70Z Turbo Kit can significantly enhance the performance of your vehicle. This guide provides a detailed, step-by-step process to help you install the turbo kit along with the AEM V2 Boost Controller.

Tools and Materials Needed

  • 70Z Turbo Kit
  • AEM V2 Boost Controller
  • Basic hand tools (wrenches, sockets, screwdrivers)
  • Torque wrench
  • Vacuum line
  • Oil feed line
  • Oil drain line
  • Intercooler piping
  • Silicone couplers
  • Zip ties
  • Electrical connectors
  • Heat wrap (optional)

Preparation Steps

Before beginning the installation, ensure that you have all the necessary tools and materials. It’s also advisable to work in a clean, well-lit environment. Follow these preparation steps:

  • Disconnect the battery to prevent any electrical issues.
  • Remove any components that may obstruct access to the engine bay.
  • Drain the engine oil and coolant for safety.

Installing the Turbo Kit

Follow these steps to install the 70Z Turbo Kit.

  • Step 1: Install the turbo manifold. Align it with the engine block and secure it using the provided bolts. Ensure to torque them to the manufacturer’s specifications.
  • Step 2: Attach the turbocharger to the manifold. Use a new gasket to ensure a proper seal.
  • Step 3: Connect the oil feed line to the turbo. Make sure it is properly tightened to avoid leaks.
  • Step 4: Install the oil drain line from the turbo back to the oil pan. Ensure it has a downward slope to prevent oil pooling.
  • Step 5: Install the intercooler and connect the intercooler piping. Use silicone couplers for flexibility.
  • Step 6: Connect the intake piping to the turbo inlet.
  • Step 7: Reinstall any components that were removed earlier.

Wiring the AEM V2 Boost Controller

Proper wiring of the AEM V2 Boost Controller is crucial for optimal performance. Follow these steps:

  • Step 1: Locate a suitable mounting location for the AEM V2 Boost Controller inside the vehicle.
  • Step 2: Connect the power and ground wires to the controller. Ensure a secure connection.
  • Step 3: Connect the boost sensor to the AEM V2. This sensor will monitor the boost levels.
  • Step 4: Run the vacuum line from the intake manifold to the boost controller.
  • Step 5: Double-check all connections for security and potential interference.

Final Steps and Testing

Once the installation is complete, follow these final steps to ensure everything is functioning correctly:

  • Step 1: Refill the engine oil and coolant.
  • Step 2: Reconnect the battery.
  • Step 3: Start the engine and check for any leaks around the turbo and oil lines.
  • Step 4: Monitor the boost levels using the AEM V2 Boost Controller. Make adjustments as necessary.
  • Step 5: Take the vehicle for a test drive to ensure everything is functioning as expected.

Troubleshooting Common Issues

If you encounter issues during or after installation, consider the following troubleshooting tips:

  • Boost Leaks: Check all connections for leaks, especially around the intercooler and piping.
  • Oil Leaks: Inspect the oil feed and drain lines for any signs of leaking.
  • Electrical Issues: Ensure that all wiring connections are secure and that there are no shorts.
  • Performance Problems: Verify that the AEM V2 is calibrated correctly for your setup.

Conclusion

The installation of the 70Z Turbo Kit and AEM V2 Boost Controller can greatly enhance your vehicle’s performance. By following this guide, you can ensure a successful installation. Remember to always consult your vehicle’s manual for specific details and safety precautions.