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The Mitsubishi TD05-20G turbocharger is a popular choice among automotive enthusiasts looking to significantly boost their vehicle’s horsepower. Achieving 700 HP is an ambitious goal, but with the right selection and installation of the TD05-20G, it can be accomplished. This article will guide you through the necessary steps and considerations to successfully install this turbocharger.
Understanding the Mitsubishi TD05-20G Turbocharger
The TD05-20G turbocharger is known for its efficiency and power potential. It features a 20G compressor wheel that allows for significant airflow, making it suitable for high-performance applications. Here are some key specifications:
- Compressor Wheel Size: 20G
- Compressor Housing: TD05
- Max Horsepower: 700 HP
- Turbo Type: Journal Bearing
Selecting the Right Turbocharger
Before installation, it’s crucial to select the right TD05-20G turbocharger that meets your performance needs. Here are some factors to consider:
- Application: Determine if the turbo will be used for street, track, or racing purposes.
- Engine Compatibility: Ensure your engine can handle the increased power and boost levels.
- Supporting Modifications: Factor in necessary upgrades such as fuel injectors, intercoolers, and exhaust systems.
Necessary Supporting Modifications
To achieve 700 HP with the TD05-20G, several supporting modifications must be made to your vehicle. These upgrades will help ensure reliability and performance.
- Fuel System: Upgrade fuel injectors and fuel pump to provide adequate fuel flow.
- Intercooler: Install a high-performance intercooler to reduce intake temperatures.
- Exhaust System: Use a free-flowing exhaust system to minimize back pressure.
- Engine Management: Implement a standalone ECU or a re-tune of the factory ECU to optimize performance.
Installation Process
Installing the Mitsubishi TD05-20G turbocharger requires precision and attention to detail. Follow these steps for a successful installation:
- Preparation: Gather all necessary tools and parts before beginning the installation.
- Remove Existing Turbo: Disconnect the battery, then remove the old turbocharger and associated components.
- Install New Turbo: Position the TD05-20G onto the manifold and secure it with the appropriate bolts.
- Connect Oil Lines: Ensure that the oil feed and return lines are correctly connected to prevent oil starvation.
- Install Intercooler and Piping: Connect the intercooler and ensure all piping is secure and leak-free.
- Reinstall Exhaust System: Attach the exhaust system and check for leaks.
- Reconnect Battery: Once everything is in place, reconnect the battery and prepare for tuning.
Tuning for Maximum Performance
After installation, proper tuning is essential to achieve 700 HP. Here are some tuning tips:
- Dyno Tuning: Utilize a dynamometer to measure performance and adjust fuel maps accordingly.
- Monitor Air-Fuel Ratio: Ensure the air-fuel ratio is optimal to prevent engine damage.
- Boost Levels: Adjust boost levels to achieve desired horsepower while maintaining engine safety.
Common Issues and Troubleshooting
Even with careful installation and tuning, issues may arise. Here are some common problems and their solutions:
- Boost Leaks: Check all connections for leaks that can cause loss of power.
- Oil Starvation: Ensure oil lines are clear and properly connected.
- Overheating: Monitor engine temperatures and consider upgrading the cooling system if necessary.
Conclusion
Achieving 700 HP with a Mitsubishi TD05-20G turbocharger is an exciting project that requires careful planning, selection, and installation. By following the steps outlined in this article, you can maximize your vehicle’s performance and enjoy the thrill of high horsepower. Always remember to prioritize safety and reliability when modifying your engine.