Table of Contents
The AEM Supercharger Kit is a popular upgrade for Honda S2000 enthusiasts looking to increase their vehicle’s performance. This step-by-step guide will walk you through the installation process, ensuring that you can maximize your S2000’s potential.
Tools and Materials Needed
- AEM Supercharger Kit
- Socket set
- Wrenches
- Screwdrivers
- Torque wrench
- Vacuum line kit
- Hoses and clamps
- Engine oil
- Coolant
- Safety glasses
- Gloves
Preparation Steps
Before starting the installation, it is essential to prepare your workspace and gather all necessary tools and materials. Make sure to work in a well-ventilated area and wear appropriate safety gear.
1. Disconnect the Battery
Begin by disconnecting the negative terminal of the battery to prevent any electrical shorts during the installation process.
2. Remove the Engine Cover
Take off the engine cover by removing the necessary bolts. This will give you access to the engine components needed for the supercharger installation.
Removing Existing Components
To install the AEM Supercharger, you will need to remove several existing components from your Honda S2000.
1. Remove the Intake Manifold
Carefully detach the intake manifold by removing the bolts and disconnecting any attached sensors and hoses. Set the manifold aside in a safe place.
2. Disconnect the Fuel Lines
Use caution when disconnecting the fuel lines. Have a cloth ready to catch any residual fuel. Ensure that the fuel system is depressurized before proceeding.
Installing the AEM Supercharger Kit
With the existing components removed, you can now begin the installation of the AEM Supercharger Kit.
1. Install the Supercharger Bracket
Attach the supercharger bracket to the engine using the provided bolts. Ensure that it is securely fastened according to the manufacturer’s specifications.
2. Mount the Supercharger
Carefully mount the supercharger onto the bracket. Align it properly and secure it with the appropriate bolts.
3. Connect the Intake Piping
Install the intake piping that comes with the supercharger kit. Ensure all connections are tight and secure to prevent any air leaks.
4. Reconnect Fuel Lines and Sensors
Reconnect the fuel lines and any sensors that were disconnected during the removal process. Make sure everything is properly aligned and secured.
Final Steps
Once the supercharger is installed, you need to complete the final steps to ensure everything is functioning correctly.
1. Reinstall the Intake Manifold
Carefully reinstall the intake manifold, ensuring all gaskets are in place. Tighten the bolts to the specified torque settings.
2. Reconnect the Battery
Reconnect the negative terminal of the battery. Ensure that all connections are secure.
3. Check Fluid Levels
Check the engine oil and coolant levels. Top off as necessary before starting the engine.
4. Start the Engine
Start the engine and let it idle for a few minutes. Listen for any unusual sounds and check for leaks in the supercharger system.
Conclusion
Installing the AEM Supercharger Kit on your Honda S2000 can significantly enhance its performance. By following this step-by-step guide, you can ensure a successful installation. Always refer to the manufacturer’s instructions for specific details and safety precautions.