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The AMC Javelin is a classic muscle car that has captured the hearts of enthusiasts for decades. With its sleek design and powerful engine, many owners are looking to enhance their driving experience by increasing horsepower. One of the most effective ways to achieve this is through the installation of a turbo kit. In this article, we will explore the steps involved in installing a turbo kit on your AMC Javelin, allowing you to double your horsepower for under $4,000.
Why Choose a Turbo Kit?
Turbocharging your AMC Javelin offers several advantages, including:
- Increased Power: Doubling your horsepower significantly enhances performance.
- Cost-Effective: Achieve high power gains without the expense of a full engine rebuild.
- Improved Efficiency: Turbochargers can improve fuel efficiency while boosting power.
Preparing for Installation
Before diving into the installation, it’s essential to gather the necessary tools and materials:
- Turbo kit (specific to AMC Javelin)
- Basic hand tools (wrenches, sockets, screwdrivers)
- Torque wrench
- Oil catch can
- Performance exhaust system
- Intercooler (if included in the kit)
- Cooling system upgrades (radiator, hoses)
Step-by-Step Installation Process
1. Remove the Existing Components
Start by removing any components that will obstruct the turbo installation:
- Disconnect the battery.
- Remove the air cleaner and intake manifold.
- Take off the exhaust manifold.
2. Install the Turbocharger
Follow these steps to install the turbocharger:
- Position the turbocharger onto the exhaust manifold.
- Secure the turbo with the provided bolts, ensuring a tight fit.
- Connect the oil feed line from the engine to the turbo.
- Install the oil return line from the turbo back to the oil pan.
3. Connect the Intercooler
If your turbo kit includes an intercooler, follow these steps:
- Mount the intercooler in front of the radiator.
- Connect the piping from the turbo to the intercooler.
- Attach the piping from the intercooler to the intake manifold.
4. Upgrade the Exhaust System
To maximize performance, upgrade the exhaust system:
- Remove the stock exhaust system.
- Install a high-performance exhaust that matches the turbo setup.
- Ensure all connections are secure and leak-free.
5. Reconnect the Cooling System
Ensure your engine stays cool with these steps:
- Upgrade the radiator if necessary.
- Install new hoses to accommodate the turbo setup.
- Check for leaks and ensure proper coolant flow.
6. Final Checks and Start-Up
Before starting your engine, perform the following checks:
- Double-check all connections and fittings.
- Ensure the oil level is adequate.
- Reconnect the battery.
Once everything is in place, start the engine and let it idle for a few minutes. Check for any leaks and listen for unusual noises.
Tuning Your AMC Javelin
After installation, tuning is crucial to optimize performance:
- Consider a performance chip or ECU remap.
- Adjust fuel delivery settings for optimal air-fuel ratio.
- Monitor boost levels to ensure they remain within safe limits.
Conclusion
Installing a turbo kit on your AMC Javelin can dramatically increase horsepower and enhance your driving experience. With careful planning and execution, you can achieve this upgrade for under $4,000. Always remember to tune your vehicle properly after installation to ensure optimal performance and longevity. Enjoy the thrill of driving a turbocharged Javelin!