B5 S4 Turbo Upgrade with Turbosmart and Tial Wastegates: Installation & Performance Review

The B5 S4 is a beloved platform for enthusiasts looking to enhance performance. Upgrading the turbo system is a popular modification that can significantly improve power and responsiveness. In this article, we will explore the installation process and performance review of a turbo upgrade using TurboSmart and Tial wastegates.

Understanding the Components

Before diving into installation, it’s essential to understand the components involved in this upgrade. The primary components of this turbo upgrade include:

  • TurboSmart Wastegates: Known for their reliability and performance, TurboSmart wastegates help control boost pressure effectively.
  • Tial Wastegates: Another excellent option, Tial wastegates provide precision and durability for high-performance applications.
  • Turbochargers: The heart of the upgrade, the choice of turbochargers will greatly affect performance and spool time.

Installation Process

The installation of the B5 S4 turbo upgrade requires careful planning and execution. Below is a step-by-step guide to help you through the process.

Step 1: Gather Tools and Parts

Before beginning, ensure you have all necessary tools and parts, including:

  • Socket set
  • Wrenches
  • Screwdrivers
  • Torque wrench
  • Boost controller (if applicable)

Step 2: Remove the Stock Turbo System

Start by removing the stock turbo system. This involves disconnecting various components, including:

  • Intake piping
  • Exhaust manifold
  • Oil and coolant lines

Ensure to label parts and take pictures for reference during reassembly.

Step 3: Install TurboSmart or Tial Wastegates

Next, install the chosen wastegates. Follow the manufacturer’s instructions for proper placement and securing:

  • Position the wastegate on the exhaust manifold.
  • Secure it with the provided hardware.
  • Connect the necessary vacuum lines.

Step 4: Install the New Turbochargers

With the wastegates in place, install the new turbochargers. Make sure to:

  • Align the turbochargers with the exhaust manifold.
  • Secure them with the appropriate bolts.
  • Connect the oil and coolant lines.

Step 5: Reassemble and Test

After installing the turbos and wastegates, reassemble all removed components. Double-check all connections and ensure everything is tightened to specification. Once reassembled, start the engine and check for leaks.

Performance Review

After completing the installation, it’s time to evaluate the performance of the upgraded system. Here are some key aspects to consider:

Boost Response

One of the most noticeable improvements is the boost response. With the upgraded wastegates, boost control is much more precise, leading to quicker spool times and a more linear power delivery.

Power Gains

Users have reported significant power gains after the upgrade. Depending on the turbo size and tuning, gains can range from:

  • 50 to 100 horsepower increase
  • Improved torque delivery across the RPM range

Reliability

Both TurboSmart and Tial wastegates are known for their durability. Users have found that these components can handle increased boost levels without failure, making them a reliable choice for performance upgrades.

Driving Experience

The overall driving experience is transformed with the turbo upgrade. Enthusiasts report:

  • Improved throttle response
  • Smoother power delivery
  • Increased enjoyment during spirited driving

Conclusion

Upgrading the turbo system on a B5 S4 with TurboSmart and Tial wastegates is a worthwhile investment for performance enthusiasts. The installation process, while detailed, can be accomplished with the right tools and preparation. The resulting performance improvements, including better boost response, significant power gains, and enhanced driving experience, make this upgrade a popular choice among B5 S4 owners.