Big Brake Kit Installation Tips for Optimal Performance: a Step-by-step Guide with Wilwood and Ebc Brakes

Upgrading your vehicle’s braking system can significantly enhance its performance, especially when it comes to handling and stopping power. A big brake kit (BBK) is an excellent choice for those looking to improve their car’s braking capabilities. In this article, we will provide you with essential tips for installing a big brake kit, specifically focusing on Wilwood and EBC brakes.

Understanding Big Brake Kits

A big brake kit typically includes larger rotors, upgraded calipers, and high-performance brake pads. These components work together to provide better heat dissipation, increased stopping power, and improved pedal feel. Before diving into the installation process, it’s crucial to understand the components and their functions.

  • Rotors: Larger rotors increase the surface area for braking, which helps to dissipate heat more effectively.
  • Calipers: Upgraded calipers provide better clamping force and can accommodate larger brake pads.
  • Brake Pads: High-performance pads are designed to withstand higher temperatures and provide better grip.

Preparation for Installation

Before you begin the installation of your big brake kit, proper preparation is essential. This ensures that the process goes smoothly and minimizes the risk of mistakes.

  • Gather Tools: Ensure you have all necessary tools, including a jack, jack stands, wrenches, and a torque wrench.
  • Read Instructions: Carefully read the installation manual provided by Wilwood or EBC for specific guidance related to your kit.
  • Check Compatibility: Confirm that the big brake kit is compatible with your vehicle’s make and model.

Step-by-Step Installation Guide

Step 1: Remove the Wheel

Start by safely lifting the vehicle and removing the wheel. Use a jack to elevate the car and secure it with jack stands. This will give you access to the brake components.

Step 2: Remove the Existing Brake Components

Next, remove the brake caliper and rotor. Carefully unbolt the caliper from the mounting bracket and slide it off the rotor. If necessary, use a bungee cord to hang the caliper from the suspension to avoid straining the brake line.

Step 3: Install the New Rotors

Place the new rotor onto the hub. Ensure that it sits flush and aligns properly with the mounting holes. Secure it in place with the provided hardware.

Step 4: Install the New Calipers

Next, install the new caliper over the rotor. Make sure it aligns with the mounting bracket and secure it with the bolts provided. Refer to the torque specifications in the manual to ensure proper tightness.

Step 5: Install Brake Pads

Insert the new brake pads into the caliper bracket. Ensure they are seated correctly and that the anti-squeal shims (if included) are placed appropriately.

Step 6: Reinstall the Wheel

Once the new components are installed, carefully reinstall the wheel. Tighten the lug nuts by hand before lowering the vehicle back to the ground.

Step 7: Repeat for Other Wheels

Repeat the above steps for the other wheels, ensuring that each brake kit is installed correctly.

Post-Installation Checks

After installation, it’s crucial to perform a few checks to ensure everything is functioning properly before hitting the road.

  • Brake Fluid Level: Check the brake fluid reservoir and top it off if necessary.
  • Brake Pedal Feel: Pump the brake pedal a few times to ensure it feels firm and responsive.
  • Visual Inspection: Inspect the installation for any loose bolts or misaligned components.

Breaking In Your New Brakes

New brake components require a break-in period to ensure optimal performance. Follow these steps to properly bed your new brakes:

  • Initial Stops: Perform several moderate stops from 30 mph to 10 mph to start the bedding process.
  • Increase Speed: Gradually increase your speed and perform harder stops, allowing the brakes to cool between stops.
  • Avoid Overheating: Avoid heavy braking for the first few hundred miles to prevent overheating the pads and rotors.

Conclusion

Installing a big brake kit can greatly enhance your vehicle’s performance and safety. By following this step-by-step guide and paying attention to details during installation, you can ensure optimal performance from your Wilwood or EBC brakes. Remember to take your time and follow the manufacturer’s instructions for the best results.