Table of Contents
The C63 AMG is a high-performance vehicle that has captured the attention of car enthusiasts around the world. One of the most effective ways to enhance its performance is through turbo installation. This guide will walk you through the installation of the BorgWarner EFR 9180 turbo, aiming to achieve an impressive boost of 650 horsepower.
Understanding the BorgWarner EFR 9180 Turbo
The BorgWarner EFR 9180 turbocharger is known for its efficiency and power delivery. It features advanced aerodynamics, which allows for quicker spool times and improved throttle response. Here are some key specifications:
- Compressor Wheel Diameter: 80mm
- Turbine Wheel Diameter: 76mm
- Max Horsepower: 650 HP
- Boost Pressure: Up to 30 PSI
Tools and Materials Needed
Before starting the installation, ensure you have the following tools and materials:
- Socket set
- Wrenches
- Torque wrench
- Turbo installation kit
- New gaskets
- Oil and coolant
- Intercooler piping
- Boost controller
Step-by-Step Installation Process
Step 1: Preparation
Begin by preparing your workspace. Make sure the engine is cool and disconnect the battery. Remove any components that obstruct access to the turbocharger, such as the intake manifold or exhaust components.
Step 2: Remove the Stock Turbo
Carefully detach the stock turbocharger from the engine. This involves removing the oil feed and return lines, as well as the exhaust and intake connections. Ensure you have a container to catch any oil that may spill.
Step 3: Install the BorgWarner EFR 9180
Position the BorgWarner EFR 9180 turbo in place. Attach the oil feed and return lines, ensuring they are secure and leak-free. Install the new gaskets to prevent any exhaust leaks.
Step 4: Connect Intercooler Piping
Connect the intercooler piping to the turbocharger. Ensure that all clamps are tightened and that there are no gaps in the connections. Proper airflow is crucial for optimal performance.
Step 5: Install Boost Controller
Install the boost controller according to the manufacturer’s instructions. This will allow you to manage the boost levels effectively and achieve the desired horsepower.
Step 6: Reassemble Engine Components
Reattach any components that were removed during the installation process. Ensure all bolts are torqued to the manufacturer’s specifications to prevent any issues.
Step 7: Final Checks
Before starting the engine, double-check all connections, lines, and fittings. Ensure that the oil and coolant levels are adequate. Reconnect the battery and prepare for the initial start-up.
Testing and Tuning
Once the installation is complete, it’s essential to test the vehicle. Start the engine and let it idle for a few minutes. Check for any leaks or unusual noises. After ensuring everything is functioning correctly, take the car for a test drive.
Tuning the Engine
After the initial test, it’s crucial to tune the engine for optimal performance. Use a tuning software or consult with a professional tuner to adjust the fuel maps and boost levels.
Maintenance Tips
To ensure the longevity of your new turbo installation, follow these maintenance tips:
- Regularly check oil levels and quality.
- Inspect the turbo for any signs of wear or damage.
- Monitor boost levels and adjust as necessary.
- Keep intercooler and piping clean to prevent clogging.
Conclusion
Installing the BorgWarner EFR 9180 turbocharger in your C63 AMG can significantly enhance its performance. By following this guide, you can achieve the desired boost of 650 horsepower. Remember to perform regular maintenance and tuning to keep your vehicle running at its best.