Table of Contents
The C63 AMG is a performance-oriented vehicle, and upgrading its turbo system can significantly enhance power output. This guide will take you through the process of upgrading your C63 AMG turbo from stock to over 550 horsepower in just six hours.
Tools and Materials Needed
- Socket set
- Torque wrench
- Flathead and Phillips screwdrivers
- Intercooler piping kit
- New turbocharger
- Gaskets and seals
- Oil and coolant
- Performance tuning software
Preparation Steps
Before starting the installation, ensure that you have all the necessary tools and materials. It’s also crucial to work in a well-ventilated area and to have a fire extinguisher nearby for safety.
1. Disconnect the Battery
Begin by disconnecting the negative terminal of the battery to prevent any electrical shorts during the installation process.
2. Remove the Engine Cover
Next, remove the engine cover by unscrewing the bolts that secure it in place. Carefully lift it off and set it aside.
3. Drain Fluids
Drain the engine oil and coolant to avoid spills during the turbo removal process. Make sure to catch the fluids in appropriate containers.
Turbo Removal Process
With the preparation complete, you can now proceed to remove the stock turbocharger.
1. Disconnect Turbo Piping
Begin by disconnecting the intake and exhaust piping connected to the turbo. Use the appropriate socket and screwdriver to remove any clamps or bolts.
2. Remove the Turbocharger
Unscrew the bolts that hold the turbocharger in place. Carefully lift it out of the engine bay, ensuring that no debris falls into the engine.
3. Clean the Mounting Area
Once the turbo is removed, clean the mounting area thoroughly. Remove any old gaskets or debris to ensure a good seal for the new turbo.
Installing the New Turbocharger
Now that the old turbo is out, it’s time to install the new performance turbocharger.
1. Place the New Turbocharger
Carefully place the new turbocharger onto the mounting area, aligning it with the bolt holes.
2. Secure the Turbocharger
Using the bolts removed earlier, secure the turbocharger in place. Be sure to torque them to the manufacturer’s specifications.
3. Reconnect Turbo Piping
Reconnect the intake and exhaust piping to the new turbocharger, ensuring all clamps and bolts are tightened securely.
Final Steps
With the new turbo installed, you can now complete the final steps of the installation process.
1. Refill Fluids
Refill the engine with oil and coolant, ensuring that you use the correct specifications for your vehicle.
2. Reconnect the Battery
Reconnect the negative terminal of the battery, ensuring it is secure.
3. Perform a Tune
Before starting the engine, make sure to upload the performance tune using your tuning software. This is crucial for optimizing the new turbo’s performance.
Testing the Upgrade
Start the engine and allow it to idle for a few minutes. Check for any leaks and ensure everything is functioning correctly.
1. Road Test
Take the vehicle for a road test to experience the increased power. Monitor the boost levels and performance during the drive.
2. Monitor Performance
Use performance monitoring tools to keep track of horsepower and boost levels. Adjust the tune if necessary for optimal performance.
Conclusion
Upgrading the turbo on your C63 AMG can unleash significant horsepower gains. By following this guide, you can complete the installation in just six hours and enjoy the thrilling performance of your enhanced vehicle.