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Upgrading your vehicle’s clutch can significantly enhance its performance and reliability. This article provides a detailed step-by-step guide to installing the BorgWarner Dual Disk Clutch.
Tools and Materials Needed
Before starting the installation, ensure you have the following tools and materials ready:
- Socket set
- Torque wrench
- Clutch alignment tool
- Flywheel cleaner
- New BorgWarner Dual Disk Clutch kit
- New pilot bearing
- Gasket sealant
- Safety glasses
- Work gloves
Preparation Steps
Proper preparation is crucial for a successful installation. Follow these steps to prepare your workspace and vehicle:
- Park the vehicle on a flat surface and engage the parking brake.
- Disconnect the battery to prevent any electrical issues.
- Lift the vehicle using a jack and secure it with jack stands.
- Remove any undercarriage shields or panels obstructing access to the transmission.
Removing the Old Clutch
Once your vehicle is prepared, you can begin removing the old clutch. Follow these steps:
- Remove the transmission from the engine by unbolting the transmission bell housing.
- Support the transmission with a jack or transmission stand.
- Carefully slide the transmission away from the engine.
- Remove the old clutch assembly and flywheel.
- Inspect the flywheel for any damage and clean it with a flywheel cleaner.
Installing the BorgWarner Dual Disk Clutch
With the old clutch removed, you can now install the new BorgWarner Dual Disk Clutch. Follow these steps:
- Install the new pilot bearing into the flywheel.
- Position the new flywheel onto the engine and secure it with the appropriate bolts.
- Use a torque wrench to tighten the flywheel bolts to the manufacturer’s specifications.
- Place the clutch alignment tool into the pilot bearing.
- Install the first clutch disk onto the flywheel, ensuring it is aligned with the tool.
- Add the second clutch disk on top of the first, also aligning it with the tool.
- Secure the clutch pressure plate over the disks and tighten the bolts in a crisscross pattern.
- Remove the clutch alignment tool.
Reinstalling the Transmission
After the new clutch is installed, the next step is to reinstall the transmission. Follow these instructions:
- Carefully slide the transmission back into place, ensuring it aligns with the engine.
- Reconnect the transmission bell housing bolts and tighten them securely.
- Reinstall any undercarriage shields or panels that were removed earlier.
- Reconnect the battery and ensure all electrical connections are secure.
Final Checks and Testing
Before taking your vehicle for a test drive, perform these final checks:
- Check the clutch fluid level and top off if necessary.
- Inspect all connections and bolts to ensure they are secure.
- Start the engine and let it idle for a few minutes.
- Engage the clutch and shift through all gears to ensure smooth operation.
- Take the vehicle for a short test drive to confirm the clutch is functioning correctly.
Conclusion
Installing a BorgWarner Dual Disk Clutch can greatly enhance your vehicle’s performance. By following this step-by-step guide, you can ensure a successful installation and enjoy the benefits of your upgrade.