Clutch Upgrade Guide: Installing a Ram Heavy Duty Clutch in a 600 Hp Mustang

Upgrading the clutch in your Mustang can significantly enhance performance, especially when you have a 600 horsepower engine. A Ram Heavy Duty Clutch is a popular choice for those looking to improve their vehicle’s power handling capabilities. This guide will walk you through the steps required to install a Ram Heavy Duty Clutch in your Mustang.

Why Upgrade to a Heavy Duty Clutch?

A heavy duty clutch offers several advantages, particularly for high-performance vehicles. Here are a few reasons why you might consider upgrading:

  • Increased Torque Capacity: Heavy duty clutches can handle more torque, making them ideal for high horsepower applications.
  • Improved Durability: Designed to withstand the rigors of racing and aggressive driving.
  • Better Pedal Feel: Many heavy duty clutches provide a more responsive and engaging driving experience.

Tools and Materials Needed

Before starting the installation, gather the following tools and materials:

  • Ram Heavy Duty Clutch Kit
  • Torque Wrench
  • Socket Set
  • Ratchet
  • Jack and Jack Stands
  • Clutch Alignment Tool
  • Flywheel (if necessary)
  • Safety Glasses
  • Mechanic Gloves

Step-by-Step Installation Guide

Step 1: Prepare Your Mustang

Begin by parking your Mustang on a flat surface and ensuring the engine is cool. Disconnect the battery to prevent any electrical issues during the installation.

Step 2: Lift the Vehicle

Using a jack, lift the front of the vehicle and secure it with jack stands. This will give you access to the transmission and clutch assembly.

Step 3: Remove the Transmission

To access the clutch, you need to remove the transmission. Follow these steps:

  • Remove the driveshaft by unbolting it from the rear differential and sliding it out of the transmission.
  • Unbolt the transmission crossmember and lower it slightly to free the transmission.
  • Disconnect the transmission wiring harness and any shift linkage.
  • Unbolt the transmission from the engine and carefully slide it back to separate it from the engine.

Step 4: Remove the Old Clutch

Once the transmission is out, you can access the clutch assembly. Follow these steps:

  • Remove the pressure plate bolts using a socket and ratchet.
  • Carefully take off the pressure plate and clutch disc.
  • If necessary, remove the flywheel by unbolting it from the engine.

Step 5: Install the New Clutch

Now it’s time to install the Ram Heavy Duty Clutch:

  • If you removed the flywheel, install the new flywheel and torque it to the manufacturer’s specifications.
  • Place the new clutch disc onto the flywheel, ensuring the alignment is correct.
  • Install the pressure plate over the clutch disc and tighten the bolts in a star pattern to ensure even pressure.

Step 6: Reinstall the Transmission

With the new clutch installed, it’s time to put the transmission back:

  • Carefully slide the transmission back into place, aligning it with the engine.
  • Reattach the transmission bolts to secure it to the engine.
  • Reconnect the transmission wiring harness and shift linkage.
  • Reinstall the transmission crossmember and driveshaft.

Step 7: Final Checks

Before lowering the vehicle, perform the following checks:

  • Ensure all bolts are tightened to the correct torque specifications.
  • Check that the clutch pedal feels firm and engages properly.

Step 8: Lower the Vehicle and Reconnect the Battery

Once everything is checked, lower the vehicle and reconnect the battery. Start the engine and check for any unusual noises or issues.

Conclusion

Installing a Ram Heavy Duty Clutch in a 600 horsepower Mustang can greatly enhance your vehicle’s performance. By following the steps outlined in this guide, you can ensure a successful installation that will provide you with improved handling and durability on the road or track.