Table of Contents
Upgrading to a Sachs Performance Clutch can significantly enhance your vehicle’s performance. This guide provides detailed steps to ensure a successful installation.
What You Need for the Installation
- Sachs Performance Clutch Kit
- Wrenches and sockets
- Torque wrench
- Jack and jack stands
- Clutch alignment tool
- Brake cleaner
- Safety glasses and gloves
Before you begin, gather all necessary tools and parts. Ensuring you have everything on hand will make the process smoother.
Preparation Steps
Start by preparing your workspace. Make sure you have ample lighting and space to work comfortably.
1. Safety First
Always wear safety glasses and gloves to protect yourself during the installation process.
2. Lift the Vehicle
Use a jack to lift the vehicle and place it securely on jack stands. Ensure the vehicle is stable before proceeding.
Removing the Old Clutch
With the vehicle lifted, you can now begin the process of removing the old clutch. Follow these steps carefully.
1. Disconnect the Battery
Always disconnect the battery before starting work on your vehicle to prevent any electrical issues.
2. Remove the Transmission
Begin by removing any components that obstruct access to the transmission. This may include:
- Driveshaft
- Exhaust system
- Shift linkage
Once these components are removed, unbolt the transmission from the engine and carefully lower it.
3. Remove the Old Clutch
After the transmission is out of the way, you can access the clutch assembly. Remove the pressure plate and then the clutch disc.
Installing the Sachs Performance Clutch
With the old clutch removed, it’s time to install the new Sachs Performance Clutch. Follow these steps for a proper installation.
1. Clean the Flywheel
Use brake cleaner to thoroughly clean the flywheel surface. This ensures optimal contact with the new clutch.
2. Install the New Clutch Disc
Position the new clutch disc onto the flywheel. Use a clutch alignment tool to ensure it is centered properly.
3. Attach the Pressure Plate
Carefully place the pressure plate over the clutch disc. Hand-tighten the bolts in a star pattern to ensure even pressure.
4. Torque the Pressure Plate Bolts
Using a torque wrench, tighten the pressure plate bolts to the manufacturer’s specifications. This step is crucial for proper clutch function.
Reinstalling the Transmission
Once the new clutch is in place, you can proceed to reinstall the transmission.
1. Align the Transmission
Carefully align the transmission with the engine. Ensure that the input shaft aligns with the clutch disc.
2. Bolt the Transmission Back
Once aligned, bolt the transmission back to the engine. Tighten the bolts securely.
Final Steps
After the transmission is reinstalled, there are a few final steps to complete the installation.
1. Reconnect Components
Reinstall all components that were removed during the disassembly process, such as:
- Driveshaft
- Exhaust system
- Shift linkage
Make sure everything is securely fastened and connected.
2. Reconnect the Battery
Reconnect the battery and ensure all electrical connections are secure.
3. Test the Clutch
Before taking the vehicle for a drive, test the clutch pedal to ensure it operates smoothly. Check for any unusual noises or resistance.
Conclusion
Upgrading to a Sachs Performance Clutch can greatly improve your vehicle’s performance. By following these step-by-step instructions, you can ensure a successful installation.
Always refer to the specific manual for your vehicle model for any additional steps or specifications.