Common Issues with Spal Top Mount Intercoolers on the Wrx and How to Fix Them

The SPAL top mount intercooler is a popular choice among WRX enthusiasts looking to improve their vehicle’s performance. However, like any aftermarket part, it can come with its own set of issues. In this article, we will explore the common problems associated with SPAL top mount intercoolers and provide solutions to fix them.

Common Issues with SPAL Top Mount Intercoolers

  • Poor fitment leading to installation challenges
  • Insufficient cooling performance
  • Increased turbo lag
  • Leaks in the intercooler
  • Incompatibility with other aftermarket components

Poor Fitment

One of the most reported issues with SPAL top mount intercoolers is poor fitment. This can lead to installation challenges and may require additional modifications to the vehicle.

How to Fix Poor Fitment

To address fitment issues, consider the following steps:

  • Check the intercooler dimensions against your WRX model specifications.
  • Use adjustable brackets to secure the intercooler properly.
  • Trim any excess material from the mounting points if necessary.
  • Consult with a professional installer if you are unsure about modifications.

Insufficient Cooling Performance

Some users report that their SPAL intercoolers do not provide adequate cooling, which can lead to engine performance issues.

Improving Cooling Performance

If you experience insufficient cooling, try these solutions:

  • Ensure that the intercooler is clean and free from debris.
  • Upgrade to a larger intercooler if your current model is not meeting performance needs.
  • Consider adding a water/methanol injection system for enhanced cooling.
  • Evaluate airflow to the intercooler; ensure there are no obstructions.

Increased Turbo Lag

Some WRX owners experience increased turbo lag after installing a SPAL top mount intercooler. This can affect overall driving performance.

Reducing Turbo Lag

To mitigate turbo lag, consider the following:

  • Check for any leaks in the piping and connections.
  • Optimize your tuning to accommodate the intercooler changes.
  • Consider using a different turbocharger that matches your intercooler setup better.
  • Inspect the wastegate and ensure it is functioning correctly.

Leaks in the Intercooler

Leaks can occur in the intercooler, leading to a drop in performance and potential engine damage.

Identifying and Fixing Leaks

To identify and fix leaks, follow these steps:

  • Perform a visual inspection of the intercooler and piping.
  • Use a boost leak tester to find any hidden leaks.
  • Seal any leaks with appropriate high-temperature silicone or replace damaged components.
  • Regularly check connections to ensure they remain tight.

Incompatibility with Other Aftermarket Components

SPAL top mount intercoolers may not be compatible with all aftermarket parts, leading to additional challenges during installation.

Ensuring Compatibility

To ensure compatibility with other aftermarket components, consider the following:

  • Research compatibility with your specific WRX model and other installed parts.
  • Consult with other WRX owners or forums for advice on compatible setups.
  • Use adjustable fittings and hoses to accommodate various setups.
  • Keep receipts and documentation for easy returns if parts do not fit as expected.

By addressing these common issues with SPAL top mount intercoolers, WRX owners can enhance their vehicle’s performance and reliability. Proper installation, regular maintenance, and careful tuning will ensure that your intercooler operates effectively, allowing you to enjoy the full benefits of your upgrade.