Table of Contents
Installing headers on your Corvette can significantly enhance its performance and sound. This guide provides step-by-step tips for installing Kooks and Borla headers, two popular aftermarket options.
Preparation for Installation
Before starting the installation, ensure you have all necessary tools and parts. Proper preparation can save you time and frustration.
- Tools Needed: socket set, wrenches, torque wrench, jack stands, and a cutting tool.
- Parts Required: Kooks or Borla headers, gaskets, and bolts.
- Safety Equipment: gloves, safety glasses, and a fire extinguisher.
Step 1: Raise the Vehicle
Begin by safely lifting your Corvette using jack stands. Make sure the vehicle is stable before proceeding with the installation.
Step 2: Remove the Old Exhaust Manifolds
Carefully remove the old exhaust manifolds. This process may require removing other components for better access. Take note of how everything is connected for reinstallation.
- Disconnect the battery to avoid electrical issues.
- Remove any heat shields or components obstructing access.
- Unbolt the exhaust manifold from the engine and exhaust pipes.
Step 3: Prepare the New Headers
Before installing the new headers, ensure they are clean and free of debris. Inspect the gaskets and ensure they are ready for installation.
Step 4: Install the Kooks or Borla Headers
Carefully position the new headers into place. Align them with the engine block and exhaust system.
- Use the provided bolts to secure the headers to the engine.
- Torque the bolts to the manufacturer’s specifications.
- Double-check alignment with the exhaust system.
Step 5: Reassemble Components
Once the headers are installed, reassemble any components that were removed during the process. Ensure everything is connected properly to avoid issues.
- Reattach heat shields if applicable.
- Reconnect the exhaust system to the headers.
- Reconnect the battery and any electrical components.
Step 6: Check for Leaks
After reassembly, start the engine and check for any exhaust leaks. Listen for unusual sounds and inspect the header connections.
- Look for visible exhaust leaks around the header joints.
- Ensure all bolts are tight and secure.
- Monitor the engine temperature during initial runs.
Conclusion
Installing Kooks or Borla headers can greatly improve your Corvette’s performance. By following these steps, you can ensure a successful installation and enjoy the enhanced power and sound.