Diy Guide: Installing a Revo Stage 2 Kit on Your 2.0 Tfsi for 320 Hp

by

Installing a Revo Stage 2 Kit on your 2.0 TFSI engine can significantly enhance its performance, pushing it to an impressive 320 horsepower. This DIY guide will walk you through the steps necessary to install the kit successfully.

Tools and Materials Needed

  • Revo Stage 2 Kit
  • Socket set
  • Torque wrench
  • Screwdrivers (flathead and Phillips)
  • VAG COM or similar diagnostic tool
  • Safety glasses
  • Gloves

Preparation Steps

Before starting the installation process, ensure that you have all the necessary tools and materials. Follow these preparation steps:

  • Park your vehicle on a flat surface and engage the parking brake.
  • Disconnect the battery to prevent any electrical issues.
  • Gather all tools and materials in one place for easy access.

Removing the Stock Components

The first major step is to remove the stock components that will be replaced by the Revo Stage 2 Kit. Follow these steps:

  • Remove the engine cover by unscrewing the bolts securing it.
  • Disconnect any electrical connectors attached to the intake system.
  • Unscrew the stock intake and remove it from the engine bay.
  • Remove the stock intercooler piping and any associated clamps.

Installing the Revo Stage 2 Kit

Once the stock components are removed, you can begin installing the Revo Stage 2 Kit. Follow these installation steps:

  • Install the new intake system by following the provided instructions.
  • Attach the new intercooler piping securely, ensuring all clamps are tight.
  • Connect any electrical connectors that were previously disconnected.
  • Install the new intercooler, ensuring it fits perfectly in the designated space.

Reconnecting the Battery and Final Checks

After installing the Revo Stage 2 Kit, it’s essential to reconnect the battery and perform final checks. Here’s what to do:

  • Reconnect the battery terminals, ensuring they are secure.
  • Start the engine and listen for any unusual sounds.
  • Check for any leaks in the new installation.
  • Use the VAG COM tool to ensure the ECU is properly calibrated for the new setup.

Testing Your Vehicle

Once everything is installed and checked, it’s time to test your vehicle. Follow these steps to ensure everything is working correctly:

  • Take your vehicle for a short drive to allow the engine to adjust to the new components.
  • Monitor the performance and responsiveness of the engine.
  • Check the boost levels and ensure they are within the expected range.
  • Look out for any warning lights on the dashboard that may indicate issues.

Conclusion

Installing a Revo Stage 2 Kit on your 2.0 TFSI engine can provide a significant boost in performance. By following this DIY guide, you can ensure a successful installation and enjoy the enhanced power of your vehicle.