Diy W205 C63 Turbo Upgrade: How to Install a Gtx2860r and Achieve 100+ Hp Gains

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The W205 C63 is a remarkable performance vehicle, but for those looking to push the limits, a turbo upgrade can provide significant horsepower gains. In this guide, we will explore how to install a GTX2860R turbo and achieve over 100 horsepower improvements.

Understanding the GTX2860R Turbo

The GTX2860R is a popular choice among performance enthusiasts due to its efficiency and power potential. Here are some key features:

  • Compact design for easier installation.
  • Lightweight construction for improved performance.
  • Capable of supporting over 400 horsepower.

Tools and Materials Needed

Before starting the installation, gather the following tools and materials:

  • GTX2860R turbocharger
  • Turbo manifold
  • Wastegate
  • Intercooler
  • Oil and coolant lines
  • Basic hand tools (sockets, wrenches, screwdrivers)
  • Torque wrench
  • Boost gauge
  • ECU tuning software

Preparation Steps

Proper preparation is essential for a successful installation. Follow these steps:

  • Disconnect the battery to prevent electrical issues.
  • Remove the engine cover and intake system for better access.
  • Drain the coolant and oil from the engine.

Removing the Stock Turbo

To install the GTX2860R, you must first remove the stock turbo. Here’s how:

  • Unbolt the exhaust manifold from the engine.
  • Disconnect the oil and coolant lines from the stock turbo.
  • Remove the stock turbo from the manifold.

Installing the GTX2860R Turbo

Now it’s time to install your new turbo. Follow these steps carefully:

  • Attach the GTX2860R to the turbo manifold.
  • Connect the oil and coolant lines securely.
  • Install the wastegate and ensure it is functioning correctly.

Intercooler Installation

Upgrading the intercooler is crucial for optimal performance. Here’s how to install it:

  • Remove the stock intercooler from the front of the vehicle.
  • Install the new intercooler, ensuring proper fitment.
  • Connect all necessary piping and clamps securely.

ECU Tuning

After installing the turbo and intercooler, it’s essential to tune the ECU for optimal performance:

  • Connect the ECU tuning software to your vehicle.
  • Adjust the fuel maps and boost settings for the new turbo.
  • Upload the new tuning file to the ECU.

Final Steps and Testing

With the installation complete, follow these final steps:

  • Reconnect the battery and check for any leaks.
  • Start the engine and monitor oil pressure and coolant temperature.
  • Take the vehicle for a test drive to ensure everything is functioning correctly.

Conclusion

Upgrading to a GTX2860R turbo on your W205 C63 can yield impressive horsepower gains. With the right tools and careful installation, you can enhance your vehicle’s performance significantly. Always remember to tune your ECU properly to maximize the benefits of your new turbo setup.