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The E63, a powerful vehicle in the Mercedes-Benz lineup, is known for its performance and luxury. However, for those seeking to push the limits of horsepower, upgrading the turbochargers is a popular modification. In this article, we will explore essential tips for installing turbo upgrades to achieve over 800 horsepower, focusing on reinforced internals and high-flow turbos.
Understanding the E63 Turbo System
The E63 is equipped with a factory twin-turbocharged V8 engine. This setup provides a solid foundation for performance upgrades. However, to reach the desired horsepower levels, several components must be addressed.
Key Components of the Turbo System
- Turbochargers
- Intercooler
- Intake and exhaust systems
- Fuel system
Each of these components plays a crucial role in the overall performance of the vehicle. Upgrading to high-flow turbos will require modifications to the intercooler, intake, and exhaust systems to ensure optimal airflow and cooling.
Preparing for the Upgrade
Before diving into the installation process, proper preparation is essential. This includes gathering necessary tools, parts, and understanding the process ahead.
Tools and Equipment Needed
- Socket set
- Torque wrench
- Fluid catch pan
- Safety goggles and gloves
- Lift or jack stands
Having the right tools on hand will streamline the installation process and ensure safety throughout the upgrade.
Parts Required for the Upgrade
- High-flow turbochargers
- Reinforced internals (pistons, rods)
- Upgraded intercooler
- High-performance fuel injectors
- ECU tuning software
Investing in quality parts is crucial for achieving and maintaining high horsepower levels. Reinforced internals will help handle the increased power and prevent engine failure.
Installation Process
Installing high-flow turbos requires careful attention to detail. Follow these steps to ensure a successful upgrade.
Step 1: Remove the Factory Turbochargers
Start by disconnecting the battery and draining the coolant. Remove the intake and exhaust components connected to the factory turbochargers. Carefully unbolt and remove the turbos from the engine.
Step 2: Install Reinforced Internals
Once the factory turbos are removed, take this opportunity to install reinforced internals. This process may involve disassembling the engine, so ensure you have the necessary expertise or consult a professional.
Step 3: Install High-Flow Turbochargers
With the internals upgraded, it’s time to install the high-flow turbochargers. Follow the manufacturer’s instructions for proper installation, ensuring all connections are secure and leak-free.
Step 4: Upgrade the Intercooler and Exhaust Systems
To maximize performance, upgrade the intercooler and exhaust systems. This will improve airflow and cooling efficiency, allowing the new turbos to perform optimally.
Step 5: Tune the ECU
After all components are installed, it’s crucial to tune the ECU. This will ensure that the engine runs efficiently with the new turbo setup and achieves the desired horsepower levels.
Testing and Fine-tuning
Once the installation is complete, it’s essential to test the vehicle to ensure everything is functioning correctly. This includes monitoring performance and making any necessary adjustments.
Performance Testing
Take the vehicle for a test drive and pay attention to how it responds. Look for any signs of issues such as unusual noises or performance drops, which could indicate a problem with the installation.
Fine-tuning the Setup
If necessary, revisit the tuning process to optimize performance further. This may involve adjusting fuel maps or boost levels to achieve the best results.
Conclusion
Upgrading the turbo system on an E63 can significantly enhance its performance, allowing enthusiasts to achieve over 800 horsepower. By following these installation tips and ensuring all components are upgraded accordingly, you can enjoy the full potential of your vehicle.
Always remember to prioritize safety and consult with professionals if needed to ensure a successful upgrade experience.