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The E63 is a powerful vehicle, but for those seeking even more horsepower, upgrading the turbochargers is a popular modification. In this article, we will explore the process of upgrading to the Pure Turbos TD05-19G turbocharger, which can help achieve over 600 horsepower.
Understanding the TD05-19G Turbocharger
The TD05-19G turbocharger is designed for high performance, offering significant gains in horsepower and torque. Here are some of its key features:
- High-flow design for increased air intake
- Upgraded internals for enhanced durability
- Optimized for quick spool time
Benefits of Upgrading to Pure Turbos
Upgrading to Pure Turbos offers several advantages for E63 owners:
- Increased horsepower and torque output
- Improved throttle response
- Enhanced engine efficiency
- Customizable options for specific performance goals
Preparation for Installation
Before starting the installation of the TD05-19G turbocharger, it is essential to gather the necessary tools and materials:
- Socket set
- Wrenches
- Torque wrench
- New gaskets
- Oil and coolant
- Intercooler piping (if necessary)
Step-by-Step Installation Process
Step 1: Remove the Stock Turbochargers
Start by safely lifting the vehicle and removing the underbody panels. Disconnect the battery and drain the coolant and oil. Remove the stock turbochargers by following these steps:
- Disconnect the exhaust downpipes.
- Unplug electrical connectors.
- Remove the intake and intercooler piping.
- Unbolt the turbochargers from the manifold.
Step 2: Prepare the New TD05-19G Turbochargers
Before installation, ensure that the new turbochargers are ready:
- Inspect the turbochargers for any damage.
- Apply a thin layer of oil to the turbine and compressor bearings.
- Install new gaskets to prevent leaks.
Step 3: Install the TD05-19G Turbochargers
Carefully install the new turbochargers by reversing the removal process:
- Position the turbochargers onto the manifold.
- Tighten the bolts to the manufacturer’s specifications.
- Reconnect the exhaust downpipes and electrical connectors.
- Reattach the intake and intercooler piping.
Step 4: Refill Fluids and Check for Leaks
Once the installation is complete, refill the engine oil and coolant. Start the engine and check for any leaks around the turbochargers and connections. Make adjustments as necessary.
Tuning for Optimal Performance
After installing the TD05-19G turbochargers, proper tuning is vital to maximize performance. Consider the following:
- Use a performance tuning software or ECU remap.
- Monitor air-fuel ratios and boost levels.
- Make adjustments based on dyno testing.
Conclusion
Upgrading to the Pure Turbos TD05-19G turbocharger is an excellent choice for E63 owners looking to boost their vehicle’s performance. With careful installation and proper tuning, achieving over 600 horsepower is within reach.