E85 Fuel System Troubleshooting: Common Issues on Dodge Hellcat and How to Fix Them

The Dodge Hellcat is known for its powerful performance, and many enthusiasts are turning to E85 fuel to maximize their horsepower. However, using E85 can lead to specific fuel system issues. This article will explore common problems associated with the E85 fuel system in the Dodge Hellcat and provide solutions to troubleshoot and fix them.

Understanding E85 Fuel

E85 is a blend of 85% ethanol and 15% gasoline. While it can provide higher octane levels and better performance, it also has different properties compared to traditional gasoline. Understanding these differences is crucial for troubleshooting fuel system issues.

Common E85 Fuel System Issues

  • Fuel pump failure
  • Clogged fuel filters
  • Corrosion in fuel system components
  • Fuel injector problems
  • Fuel line leaks

1. Fuel Pump Failure

The fuel pump is crucial for delivering fuel to the engine. E85 can be more corrosive than gasoline, leading to premature fuel pump failure. Symptoms include difficulty starting the engine, reduced power, and unusual noises from the fuel tank.

How to Fix Fuel Pump Issues

To troubleshoot fuel pump issues:

  • Check the fuel pump relay and fuses.
  • Test the fuel pump pressure using a gauge.
  • If the pump is faulty, replace it with a high-quality E85 compatible pump.

2. Clogged Fuel Filters

Fuel filters can become clogged due to the higher particulate matter in E85. This can restrict fuel flow and cause performance issues. Symptoms include rough idling and stalling.

How to Fix Clogged Fuel Filters

To address clogged fuel filters:

  • Inspect and replace the fuel filter if necessary.
  • Consider installing a larger filter designed for E85.

3. Corrosion in Fuel System Components

The ethanol in E85 can cause corrosion in certain metal components of the fuel system, including fuel lines and injectors. This can lead to leaks and decreased performance.

How to Fix Corrosion Issues

To mitigate corrosion issues:

  • Inspect fuel lines and components for signs of corrosion.
  • Replace corroded parts with E85 compatible materials.
  • Use fuel additives to help prevent corrosion.

4. Fuel Injector Problems

Fuel injectors can become clogged or damaged due to the use of E85. This can result in poor fuel atomization and engine performance issues.

How to Fix Fuel Injector Problems

To troubleshoot fuel injector issues:

  • Clean or replace clogged injectors.
  • Check for proper fuel delivery and pressure.

5. Fuel Line Leaks

Leaks in the fuel line can be a serious issue, especially when using E85. The ethanol can degrade certain types of rubber and plastic, leading to leaks.

How to Fix Fuel Line Leaks

To fix fuel line leaks:

  • Inspect all fuel lines for signs of wear or damage.
  • Replace any compromised lines with E85 compatible materials.

Conclusion

Using E85 in your Dodge Hellcat can enhance performance, but it’s essential to be aware of potential fuel system issues. Regular maintenance and prompt troubleshooting can help ensure your vehicle runs smoothly on E85 fuel. By understanding common problems and their solutions, you can keep your Hellcat performing at its best.