Table of Contents
Upgrading your EVO with a Precision 6266 turbo can significantly enhance performance. This guide will walk you through the installation process step by step, ensuring you have everything you need for a successful upgrade.
Tools and Materials Required
- Precision 6266 Turbo
- Turbocharger installation kit
- Socket set
- Wrenches
- Torque wrench
- Oil feed line
- Oil return line
- Intercooler piping
- Boost controller
- Coolant hose
- Gasket sealant
- Safety goggles
- Gloves
Preparation Steps
Before starting the installation, ensure your vehicle is parked on a flat surface and the engine is cool. Gather all tools and materials listed above to avoid interruptions during the process.
Safety Precautions
Always wear safety goggles and gloves when working on your vehicle. Make sure to disconnect the battery to prevent any electrical issues during installation.
Removing the Stock Turbocharger
Start by removing the stock turbocharger. Follow these steps:
- Disconnect the battery.
- Remove the intake piping connected to the stock turbo.
- Disconnect the oil feed and return lines.
- Unbolt the turbo from the exhaust manifold.
- Carefully remove the turbo from the engine bay.
Installing the Precision 6266 Turbo
With the stock turbo removed, you can now install the Precision 6266 turbo. Follow these steps:
- Position the Precision 6266 turbo onto the exhaust manifold.
- Secure the turbo with bolts and tighten to the manufacturer’s specifications using a torque wrench.
- Reconnect the oil feed line and ensure it is secure.
- Install the oil return line, making sure there are no kinks.
- Reattach the intake piping to the turbo.
- Connect the intercooler piping to the turbo outlet.
- Install the coolant hose, if applicable.
Connecting the Boost Controller
After the turbo is installed, connect the boost controller. This step is crucial for managing the turbo’s performance:
- Locate the boost source on the intake manifold.
- Connect the boost controller to the boost source.
- Follow the manufacturer’s instructions for the boost controller installation.
Final Checks and Reassembly
Once everything is connected, perform the following checks:
- Ensure all bolts and connections are tight.
- Check for any leaks in the oil and coolant lines.
- Reconnect the battery.
- Start the engine and let it idle for a few minutes.
- Monitor for any unusual sounds or leaks.
Post-Installation Tips
After installation, consider the following tips to ensure optimal performance:
- Allow the engine to warm up before driving hard.
- Regularly check for leaks and tighten connections as necessary.
- Consider a tune to maximize performance with the new turbo.
Conclusion
Installing the Precision 6266 turbo on your EVO can greatly enhance your vehicle’s performance. By following this guide, you can ensure a successful installation that will lead to improved power and efficiency. Always remember to follow safety precautions and consult with a professional if you’re unsure about any steps in the process.