Fa24 Wrx Power Boost: Installing a High-flow Turbo and Upgraded Intercooler for 450+ Hp

The FA24 WRX is a powerful vehicle known for its performance and agility. However, many enthusiasts seek to push the limits of their WRX by enhancing its power output. One of the most effective ways to achieve this is by installing a high-flow turbo and an upgraded intercooler, which can help you reach an impressive 450+ horsepower. In this article, we will explore the necessary steps and components involved in this exciting upgrade.

Understanding the FA24 Engine

The FA24 engine is a turbocharged 2.4-liter flat-four engine that provides a solid foundation for performance upgrades. It features a direct injection system and a robust design that can handle increased power levels with the right modifications.

Benefits of Upgrading Your Turbo and Intercooler

Upgrading the turbo and intercooler offers several advantages:

  • Increased Horsepower: A high-flow turbo can significantly boost your engine’s horsepower and torque.
  • Improved Efficiency: An upgraded intercooler helps maintain optimal air temperatures, leading to better engine efficiency.
  • Enhanced Throttle Response: A larger turbo can improve throttle response, making the car more enjoyable to drive.
  • Better Performance Under Load: These upgrades help maintain performance during demanding driving conditions.

Choosing the Right Components

When upgrading your FA24 WRX, selecting the right components is crucial for achieving your power goals. Here are the key components to consider:

  • High-Flow Turbo: Look for a turbo that is compatible with the FA24 engine and can support 450+ hp.
  • Upgraded Intercooler: A larger intercooler will provide better cooling efficiency and help maintain performance.
  • Performance Exhaust: An upgraded exhaust system can improve airflow and complement your turbo upgrade.
  • ECU Tune: A proper ECU tune is necessary to optimize your engine’s performance with the new components.

Installation Steps

Preparation

Before starting the installation, ensure you have all the necessary tools and components. Gather the following items:

  • Socket set
  • Wrenches
  • Torque wrench
  • Screwdrivers
  • Coolant and oil
  • New gaskets and hoses

Removing the Stock Turbo

1. Start by disconnecting the battery to prevent any electrical shorts.

2. Remove the intake system, including the air filter and intake piping.

3. Disconnect the turbocharger from the exhaust manifold and the wastegate actuator.

4. Remove the oil and coolant lines connected to the stock turbo.

5. Carefully remove the stock turbo from the engine bay.

Installing the High-Flow Turbo

1. Install the new high-flow turbo in the reverse order of removal.

2. Ensure all oil and coolant lines are securely attached and free of leaks.

3. Reconnect the wastegate actuator and exhaust manifold.

4. Reinstall the intake system, ensuring a tight fit.

Upgrading the Intercooler

1. Remove the stock intercooler by disconnecting the piping and mounting brackets.

2. Install the upgraded intercooler, ensuring it is securely mounted and properly aligned.

3. Connect the new piping and ensure all clamps are tightened.

Final Steps

1. Reconnect the battery and check for any leaks in the turbo and intercooler systems.

2. Start the engine and allow it to idle, monitoring for any abnormal sounds or issues.

3. Schedule a professional ECU tune to optimize the vehicle’s performance with the new components.

Post-Installation Considerations

After the installation, there are a few important considerations:

  • Regular Maintenance: Keep up with regular oil changes and check for any signs of wear on the new components.
  • Performance Testing: Test your vehicle in a controlled environment to ensure it meets your performance expectations.
  • Insurance and Warranty: Check with your insurance provider regarding coverage for modified vehicles.

Conclusion

Upgrading your FA24 WRX with a high-flow turbo and an upgraded intercooler can significantly enhance its performance, allowing you to achieve over 450 horsepower. By following the outlined steps and ensuring proper installation, you can enjoy a thrilling driving experience while maximizing the potential of your vehicle.