Table of Contents
Installing Fujitsubo headers can significantly enhance your vehicle’s performance. This step-by-step guide will help you achieve a perfect fit, ensuring your installation process is smooth and effective.
Tools and Materials Needed
- Fujitsubo headers
- Socket set
- Wrenches
- Torque wrench
- Gasket maker
- Safety glasses
- Gloves
- Jack and jack stands
- Shop manual for your vehicle
Preparation Steps
Before starting the installation, it’s essential to prepare your workspace and vehicle. Follow these steps:
- Park your vehicle on a flat, stable surface.
- Ensure the engine is cool to prevent burns.
- Disconnect the battery to avoid electrical issues.
- Lift the vehicle using a jack and secure it with jack stands.
Removing the Old Headers
To install the new Fujitsubo headers, you need to remove the existing headers. Here’s how:
- Locate the existing headers under the vehicle.
- Disconnect the exhaust system from the headers.
- Remove any heat shields or covers that may obstruct access.
- Unbolt the old headers using the socket set.
- Carefully remove the old headers from the engine.
Installing Fujitsubo Headers
Now that the old headers are removed, you can proceed with the Fujitsubo headers installation:
- Clean the surface where the headers will mount to ensure a proper seal.
- Apply gasket maker to the new headers if required.
- Position the Fujitsubo headers onto the engine.
- Align the headers with the bolt holes and insert the bolts.
- Hand-tighten the bolts to hold the headers in place.
- Use a torque wrench to tighten the bolts to the manufacturer’s specifications.
Reconnecting the Exhaust System
After installing the headers, reconnect the exhaust system:
- Align the exhaust pipes with the new headers.
- Secure the exhaust system using the appropriate clamps and bolts.
- Reinstall any heat shields or covers that were removed.
Final Checks
Before finishing up, perform these final checks:
- Double-check all bolts and connections for tightness.
- Ensure there are no leaks in the exhaust system.
- Reconnect the battery.
- Start the engine and listen for any unusual sounds.
Conclusion
Installing Fujitsubo headers can improve your vehicle’s performance significantly. By following this step-by-step guide, you should achieve a perfect fit and enjoy the benefits of enhanced exhaust flow and engine efficiency.