Table of Contents
The Garrett GT35 turbocharger is a popular choice among automotive enthusiasts looking to increase the performance of their vehicles. This guide provides step-by-step instructions for beginners to successfully install the GT35 turbocharger. Follow these instructions carefully to ensure a smooth installation process.
Tools and Materials Needed
- Garrett GT35 Turbocharger
- Turbocharger installation kit
- Socket set
- Wrenches
- Screwdrivers
- Torque wrench
- Oil feed line
- Oil drain line
- Intercooler piping
- Vacuum hose
- Heat-resistant gaskets
- Engine oil
- Coolant
Preparation Steps
Before beginning the installation, it’s important to prepare your workspace and vehicle. Here are the steps to follow:
- Park the vehicle on a flat surface and engage the parking brake.
- Disconnect the negative terminal of the battery to prevent electrical issues.
- Drain the engine oil and coolant to avoid spills during installation.
- Remove any components that obstruct access to the turbocharger location, such as the intake manifold or exhaust components.
Installing the Garrett GT35 Turbocharger
Step 1: Install the Oil Feed Line
Begin by installing the oil feed line to ensure proper lubrication for the turbocharger. Follow these steps:
- Locate the oil feed port on the turbocharger.
- Attach the oil feed line to the port using the appropriate fitting.
- Ensure the line is secured and free from kinks or bends.
Step 2: Install the Oil Drain Line
Next, install the oil drain line to allow for proper oil return. Follow these steps:
- Locate the oil drain port on the turbocharger.
- Attach the oil drain line to the port using the appropriate fitting.
- Route the line to the oil pan, ensuring it has a downward slope for proper drainage.
Step 3: Mount the Turbocharger
Now it’s time to mount the Garrett GT35 turbocharger to the engine. Follow these steps:
- Align the turbocharger with the mounting flange on the exhaust manifold.
- Install the heat-resistant gasket between the turbocharger and the manifold.
- Secure the turbocharger using the bolts provided in the installation kit.
- Tighten the bolts to the manufacturer’s specifications using a torque wrench.
Step 4: Connect the Intercooler Piping
After mounting the turbocharger, connect the intercooler piping. Follow these steps:
- Attach the outlet of the turbocharger to the intercooler using the provided piping.
- Secure the connections with clamps to prevent leaks.
- Ensure all piping is aligned and clear of any moving parts.
Step 5: Install the Wastegate
If your GT35 turbocharger comes with an external wastegate, install it now. Follow these steps:
- Locate the wastegate port on the turbocharger.
- Attach the wastegate using the appropriate fittings and bolts.
- Connect the vacuum line to the wastegate actuator.
Step 6: Reconnect Battery and Fluids
Once all components are installed, reconnect the battery and refill fluids. Follow these steps:
- Reconnect the negative terminal of the battery.
- Refill the engine oil and coolant to the appropriate levels.
- Check all connections for leaks before starting the engine.
Testing the Installation
After completing the installation, it’s important to test the turbocharger to ensure everything is functioning correctly. Follow these steps:
- Start the engine and let it idle for a few minutes.
- Check for any unusual noises or leaks around the turbocharger.
- Monitor oil pressure and temperatures to ensure proper operation.
- Take the vehicle for a test drive to assess performance.
Conclusion
Installing a Garrett GT35 turbocharger can greatly enhance your vehicle’s performance. By following this step-by-step guide, even beginners can successfully complete the installation. Remember to take your time and double-check all connections to ensure a successful setup. Happy boosting!