Table of Contents
Upgrading your turbocharger can significantly enhance your vehicle’s performance. In this guide, we will walk you through the process of replacing the BorgWarner S200SX with a Garrett GTX2867R on a GLI.
Tools and Materials Needed
- Garrett GTX2867R Turbocharger
- BorgWarner S200SX Turbocharger
- Socket set
- Wrenches
- Torque wrench
- Silicone hose connectors
- New gaskets
- Oil line fittings
- Coolant line fittings
- Shop towels
- Safety glasses
Preparation Steps
Before starting the installation, ensure the vehicle is parked on a level surface and the engine is cool. Gather all necessary tools and materials to avoid interruptions during the process.
Disconnect the Battery
For safety, disconnect the negative terminal of the battery to prevent any electrical shorts during the installation.
Remove the Engine Cover
Using a socket set, remove the bolts securing the engine cover and carefully lift it off to expose the turbocharger.
Drain Coolant and Oil
Drain the coolant and oil from the engine to prevent spills during the turbo replacement. Make sure to collect the fluids in appropriate containers.
Removing the BorgWarner S200SX
With the engine exposed, it’s time to remove the existing BorgWarner S200SX turbocharger. Follow these steps carefully.
Disconnect the Inlet and Outlet Pipes
Loosen the clamps and disconnect the inlet and outlet pipes from the turbocharger. Set them aside for later use or replacement.
Remove the Oil and Coolant Lines
Carefully disconnect the oil and coolant lines from the S200SX. Be prepared for some residual fluid to spill out. Use shop towels to clean up any spills.
Unbolt the Turbocharger
Using a socket set, remove the bolts securing the turbocharger to the manifold. Once all bolts are removed, carefully lift the turbocharger out and set it aside.
Installing the Garrett GTX2867R
Now that the old turbo is removed, it’s time to install the new Garrett GTX2867R. Follow these steps for a successful installation.
Position the New Turbocharger
Carefully position the Garrett GTX2867R in place, aligning it with the exhaust manifold. Ensure that all mounting points are accessible for bolting.
Secure the Turbocharger
Using the original or new bolts, secure the Garrett turbocharger to the manifold. Torque the bolts to the manufacturer’s specifications to ensure a proper seal.
Reconnect Oil and Coolant Lines
Reconnect the oil and coolant lines to the Garrett GTX2867R. Make sure all fittings are tight and secure to prevent leaks.
Attach Inlet and Outlet Pipes
Reattach the inlet and outlet pipes to the new turbocharger, ensuring that all clamps are tightened properly.
Final Steps
With the new turbo installed, it’s time to complete the installation process and prepare for engine startup.
Refill Oil and Coolant
Refill the engine with new oil and coolant to the appropriate levels. Check for any leaks around the turbo and lines.
Reconnect the Battery
Reconnect the negative terminal of the battery. Ensure that all connections are secure.
Start the Engine
Start the engine and let it idle for a few minutes. Check for any leaks or unusual noises. If everything appears normal, take the vehicle for a test drive.
Conclusion
Replacing the BorgWarner S200SX with a Garrett GTX2867R turbocharger can greatly enhance the performance of your GLI. By following this guide, you can successfully complete the installation and enjoy the benefits of your upgrade.