Hellcat Pulley Upgrade Guide: Achieving 50+ Horsepower Gains with Underdrive Kits

The Hellcat engine is renowned for its power and performance, but many enthusiasts seek to push the limits even further. One of the most popular modifications is the installation of an underdrive pulley kit. This guide will walk you through the benefits of a Hellcat pulley upgrade and how to achieve significant horsepower gains.

Understanding Underdrive Pulley Kits

Underdrive pulley kits are designed to reduce the rotational mass of the engine, allowing it to rev more freely and efficiently. By replacing the factory pulleys with lighter, underdriven alternatives, you can free up horsepower that would otherwise be used to turn the accessories. This modification can lead to impressive gains in performance.

Benefits of Upgrading to an Underdrive Pulley

  • Increased Horsepower: Many users report gains of 50+ horsepower with the right setup.
  • Improved Throttle Response: A lighter pulley allows the engine to rev more quickly.
  • Enhanced Performance: Better acceleration and overall performance can be achieved.
  • Cost-Effective Modification: Compared to other performance upgrades, underdrive pulleys are relatively inexpensive.

Choosing the Right Underdrive Pulley Kit

When selecting an underdrive pulley kit for your Hellcat, consider the following factors:

  • Material: Look for pulleys made from lightweight materials such as aluminum or composite.
  • Brand Reputation: Choose kits from reputable manufacturers known for quality and performance.
  • Compatibility: Ensure the kit is specifically designed for your Hellcat model year.
  • Included Components: Some kits come with additional hardware or tools for installation.

Installation Process

Installing an underdrive pulley kit can be a rewarding DIY project. Here’s a step-by-step guide to help you through the process:

  • Tools Needed: Basic hand tools, torque wrench, and a pulley puller.
  • Preparation: Disconnect the battery and ensure the engine is cool.
  • Remove the Factory Pulley: Use a pulley puller to safely detach the stock pulley.
  • Install the New Pulley: Align the new underdrive pulley and secure it with the provided hardware.
  • Reconnect Accessories: Ensure all belts and accessories are properly reattached.
  • Final Checks: Double-check all connections and torque specifications before starting the engine.

Tuning After Installation

After installing your underdrive pulley, it’s crucial to tune your engine for optimal performance. Here’s why:

  • Fuel Mapping: A tune can adjust the air-fuel ratio for better combustion.
  • Timing Adjustments: Proper timing can enhance power delivery and throttle response.
  • Maximize Gains: Ensure you’re getting the full benefit of your new pulley setup.

Potential Drawbacks to Consider

While there are many benefits to upgrading to an underdrive pulley, there are also potential drawbacks:

  • Accessory Performance: Some accessories may not function optimally with an underdriven setup.
  • Increased Engine Load: Be aware that certain modifications may increase engine strain.
  • Warranty Concerns: Check with your manufacturer regarding warranty implications.

Conclusion

Upgrading to an underdrive pulley can provide significant horsepower gains and enhance your Hellcat’s performance. By carefully selecting a quality kit and following the installation process, you can enjoy the benefits of increased power and responsiveness. Just remember to tune your engine afterward to maximize your investment.