How Much Does It Cost to Upgrade a Mopar 440 to 550+ Hp?

The Mopar 440 engine has long been a favorite among muscle car enthusiasts. Known for its power and potential, many owners seek to upgrade their 440 engines to achieve 550+ horsepower. This article will explore the costs associated with upgrading a Mopar 440 to reach this impressive power level.

Understanding the Mopar 440 Engine

The Mopar 440 is a big block V8 engine produced by Chrysler from 1966 to 1978. It was known for its durability and performance, making it a popular choice for muscle cars like the Dodge Charger and Plymouth Road Runner. To upgrade to 550+ horsepower, several modifications and enhancements are necessary.

Key Upgrades for Achieving 550+ HP

  • High-Performance Camshaft
  • Upgraded Cylinder Heads
  • High-Flow Intake Manifold
  • Performance Carburetor
  • Upgraded Exhaust System
  • Ignition System Enhancements

High-Performance Camshaft

Upgrading the camshaft is crucial for increasing horsepower. A performance camshaft can improve airflow and enhance engine performance. The cost for a high-performance camshaft typically ranges from $300 to $800, depending on the brand and specifications.

Upgraded Cylinder Heads

Replacing the stock cylinder heads with high-performance options can significantly boost horsepower. Quality aftermarket heads can improve combustion efficiency. Expect to pay between $1,000 and $2,500 for a good set of performance cylinder heads.

High-Flow Intake Manifold

A high-flow intake manifold allows for better airflow into the engine, which is essential for achieving higher horsepower. Prices for intake manifolds can vary, but typically range from $200 to $600.

Performance Carburetor

Upgrading to a performance carburetor is crucial for optimizing fuel delivery. A quality carburetor can cost between $300 and $700, depending on the size and brand.

Upgraded Exhaust System

A performance exhaust system improves exhaust flow and can contribute to horsepower gains. Costs for a complete exhaust system can range from $500 to $1,500.

Ignition System Enhancements

Upgrading the ignition system ensures better spark and combustion efficiency. This can include a new distributor, ignition coil, and spark plugs, costing between $200 and $600.

Additional Costs to Consider

In addition to the parts mentioned, there are additional costs that should be considered when upgrading your Mopar 440:

  • Labor Costs
  • Tuning and Dyno Testing
  • Miscellaneous Parts and Supplies

Labor Costs

If you are not installing the upgrades yourself, labor costs can add significantly to the total expense. Expect to pay between $75 and $150 per hour for a qualified mechanic. A full upgrade can take several hours, potentially costing $1,000 or more in labor.

Tuning and Dyno Testing

After all upgrades are installed, tuning is essential to ensure optimal performance. Dyno testing can help fine-tune the engine for maximum horsepower. This process can cost between $300 and $600.

Miscellaneous Parts and Supplies

Don’t forget to budget for miscellaneous parts such as gaskets, fluids, and other supplies. These can add an additional $200 to $500 to your total costs.

Total Estimated Costs

When considering all the mentioned upgrades and additional costs, the total expense to upgrade a Mopar 440 to 550+ horsepower can range from approximately $4,000 to $10,000 or more. This wide range depends on the quality of parts chosen and whether you perform the work yourself or hire a professional.

Conclusion

Upgrading a Mopar 440 to achieve 550+ horsepower is an exciting project that can bring significant performance gains. By understanding the costs associated with each upgrade, you can better plan your budget and make informed decisions. Whether you choose to tackle the upgrades yourself or seek professional help, the end result will be a powerful engine that enhances your driving experience.