Table of Contents
Upgrading your vehicle’s clutch can significantly improve its performance, especially if you are looking to handle more power or improve drivability. This guide will walk you through the process of installing an ACT (Advanced Clutch Technology) heavy-duty clutch, providing you with a step-by-step approach to ensure a successful installation.
Tools and Materials Needed
- ACT heavy-duty clutch kit
- Jack and jack stands
- Socket set
- Wrench set
- Torque wrench
- Screwdrivers
- Clutch alignment tool
- Flywheel (if necessary)
- Brake cleaner
- Shop towels
Preparation Steps
Before starting the installation, ensure you have all the necessary tools and materials. Follow these preparation steps:
- Park the vehicle on a flat surface and engage the parking brake.
- Disconnect the negative battery terminal to prevent any electrical issues.
- Lift the vehicle using a jack and secure it with jack stands.
- Remove the wheels if necessary for better access.
Removing the Old Clutch
To install the new ACT heavy-duty clutch, you must first remove the old clutch. Follow these steps:
- Remove the transmission from the vehicle. This may involve disconnecting the drive shaft, shift linkage, and any electrical connections.
- Once the transmission is removed, locate the old clutch assembly.
- Unbolt the pressure plate from the flywheel, taking care to loosen the bolts in a crisscross pattern to avoid warping.
- Remove the old clutch disc and inspect the flywheel for any damage.
- If necessary, resurface or replace the flywheel to ensure a smooth surface for the new clutch.
Installing the ACT Heavy-Duty Clutch
With the old clutch removed, you can now install the new ACT heavy-duty clutch. Follow these steps carefully:
- Clean the flywheel surface with brake cleaner and a shop towel to remove any debris or oil.
- Place the new clutch disc onto the flywheel, ensuring the correct orientation (the side with the springs should face the flywheel).
- Use the clutch alignment tool to center the clutch disc.
- Position the pressure plate over the clutch disc and align it with the bolt holes.
- Hand-tighten the pressure plate bolts and then torque them to the manufacturer’s specifications in a crisscross pattern.
Reinstalling the Transmission
After successfully installing the new clutch, it’s time to reinstall the transmission. Follow these steps:
- Carefully lift the transmission back into place, aligning it with the engine.
- Reconnect the drive shaft, shift linkage, and any electrical connections that were disconnected.
- Ensure all bolts are tightened to the manufacturer’s specifications.
- Reinstall the wheels if they were removed.
Final Steps
Once the transmission is back in place, complete the installation with the following final steps:
- Reconnect the negative battery terminal.
- Lower the vehicle from the jack stands.
- Start the engine and let it idle for a few minutes to ensure everything is functioning properly.
- Check for any unusual noises or issues before taking the vehicle for a test drive.
Conclusion
Installing an ACT heavy-duty clutch can be a rewarding performance upgrade for your vehicle. By following these step-by-step instructions, you can ensure a successful installation and enjoy the enhanced driving experience that comes with improved clutch performance.