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Upgrading your clutch can significantly enhance your vehicle’s performance, especially if you’re looking to improve power handling and responsiveness. This guide will walk you through the steps to install a clutch upgrade for Clutch Masters and Exedy products. Follow these instructions carefully to ensure a successful installation.
Tools and Materials Needed
- Jack and jack stands
- Socket set
- Wrench set
- Torque wrench
- Clutch upgrade kit (Clutch Masters or Exedy)
- Clutch alignment tool
- Brake cleaner
- Grease
- Shop towels
Preparation Steps
Before you begin the installation process, ensure that you have all the necessary tools and materials. Follow these preparation steps:
- Park the vehicle on a flat surface and engage the parking brake.
- Disconnect the battery to prevent any electrical issues.
- Lift the vehicle using a jack and secure it with jack stands.
- Remove any protective covers or panels that obstruct access to the transmission.
Removing the Old Clutch
With the vehicle prepared, you can now remove the old clutch. Follow these steps:
- Remove the transmission bolts using a socket set.
- Support the transmission with a jack and carefully lower it.
- Disconnect the clutch release bearing and any associated components.
- Remove the pressure plate by unbolting it from the flywheel.
- Carefully take out the old clutch disc from the flywheel.
Installing the New Clutch
Now that the old clutch is removed, you can install the new clutch. Follow these steps:
- Clean the flywheel surface with brake cleaner to remove any debris or oil.
- Place the new clutch disc onto the flywheel, ensuring it is aligned properly.
- Use the clutch alignment tool to hold the disc in place.
- Install the pressure plate over the clutch disc and hand-tighten the bolts.
- Use a torque wrench to tighten the pressure plate bolts to the manufacturer’s specifications.
Reassembling the Transmission
After the new clutch is securely in place, you can reassemble the transmission. Follow these steps:
- Reconnect the clutch release bearing and any other components that were disconnected.
- Lift the transmission back into position and support it with a jack.
- Reinstall the transmission bolts and tighten them securely.
- Replace any protective covers or panels that were removed.
Final Steps
With the transmission reassembled, complete the installation process by following these final steps:
- Reconnect the battery.
- Lower the vehicle from the jack stands.
- Start the engine and test the clutch pedal for proper engagement.
- Take the vehicle for a short test drive to ensure everything is functioning correctly.
Troubleshooting Common Issues
If you encounter any issues after the installation, consider these common troubleshooting tips:
- If the clutch pedal feels spongy, check for air in the hydraulic system.
- If the clutch slips, ensure that the pressure plate bolts are properly torqued.
- If the vehicle vibrates during engagement, check the alignment of the clutch disc.
Conclusion
Installing a clutch upgrade can enhance your vehicle’s performance and driving experience. By following these step-by-step instructions for Clutch Masters and Exedy products, you can successfully complete the installation. Always remember to consult the manufacturer’s guidelines for specific torque settings and installation tips. Happy driving!