Table of Contents
Installing a Cosworth supercharger kit on your S2000 AP2 can significantly enhance performance. This guide will cover the installation process, associated costs, and the expected outcomes of adding a supercharger to your vehicle.
Understanding the Cosworth Supercharger Kit
The Cosworth supercharger kit is designed to boost the power and torque of your S2000 AP2. This kit includes everything needed for installation, such as the supercharger unit, mounting brackets, and necessary hardware.
Tools Required for Installation
- Socket set
- Wrenches
- Torque wrench
- Jack and jack stands
- Phillips and flathead screwdrivers
- Vacuum line cutter
- Coolant flush kit
Installation Steps
Step 1: Prepare Your Vehicle
Before starting the installation, ensure the vehicle is parked on a flat surface. Disconnect the battery and allow the engine to cool completely.
Step 2: Remove the Stock Components
Remove the stock intake manifold and throttle body. This may involve disconnecting various sensors and vacuum lines. Keep track of all components for reinstallation.
Step 3: Install the Supercharger Bracket
Secure the supercharger bracket to the engine block using the provided bolts. Ensure it is tightened to the manufacturer’s specifications.
Step 4: Mount the Supercharger
Carefully mount the supercharger onto the bracket. Align it properly and secure it using the supplied hardware.
Step 5: Connect the Intake and Cooling Systems
Attach the intake piping to the supercharger and reconnect any necessary hoses. Make sure to connect the coolant lines as per the instructions.
Step 6: Reinstall the Throttle Body and Intake Manifold
Reattach the throttle body and intake manifold. Ensure all gaskets are properly seated to avoid leaks.
Step 7: Final Checks
Double-check all connections, bolts, and hoses. Reconnect the battery and start the engine to check for any leaks or unusual noises.
Costs Associated with the Installation
The total cost of installing a Cosworth supercharger kit can vary based on several factors, including labor costs and additional modifications. Here’s a breakdown of potential expenses:
- Cosworth supercharger kit: $5,000 – $6,000
- Labor costs (if not DIY): $500 – $1,000
- Additional parts (gauges, fuel injectors): $300 – $800
- Miscellaneous (fluids, tools): $100 – $300
Expected Outcomes
After installing the Cosworth supercharger kit, you can expect significant improvements in your vehicle’s performance. Here are some anticipated outcomes:
- Increased horsepower: Expect gains of 100+ hp.
- Enhanced torque: Improved throttle response and acceleration.
- Better engine sound: A more aggressive exhaust note.
- Potential for higher fuel consumption: More power may lead to decreased fuel efficiency.
Conclusion
Installing a Cosworth supercharger kit on your S2000 AP2 can be a rewarding project that significantly boosts performance. By following the steps outlined in this guide and budgeting for the associated costs, you can enjoy the enhanced driving experience that comes with supercharging.