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The Lotus Exige is a remarkable sports car known for its lightweight design and agile handling. One of the most effective upgrades you can make to enhance its performance is installing a new flywheel and clutch. This upgrade can significantly improve throttle response, making your driving experience even more exhilarating. In this article, we will guide you through the process of installing a flywheel and clutch upgrade on your Lotus Exige.
Understanding the Benefits of a Flywheel and Clutch Upgrade
Before diving into the installation process, it’s essential to understand why upgrading your flywheel and clutch is beneficial. Here are some key advantages:
- Improved Throttle Response: A lightweight flywheel reduces rotational mass, allowing the engine to rev more quickly.
- Enhanced Performance: A performance clutch can handle more power and torque, making it ideal for high-performance driving.
- Better Shift Feel: Upgraded components provide a more direct and responsive shifting experience.
Tools and Materials Needed
Before starting the installation, gather the necessary tools and materials:
- Socket set
- Torque wrench
- Screwdrivers
- Flywheel and clutch kit
- Clutch alignment tool
- Engine hoist (optional)
- Safety goggles and gloves
Step-by-Step Installation Guide
1. Prepare Your Workspace
Ensure your workspace is clean and well-lit. Park your Lotus Exige on a level surface and engage the parking brake. If necessary, use jack stands to elevate the vehicle safely.
2. Remove the Transmission
Start by disconnecting the battery. Next, remove any components obstructing access to the transmission, such as the exhaust system or rear subframe. Carefully unbolt the transmission from the engine, ensuring to support it with an engine hoist if needed.
3. Remove the Old Clutch and Flywheel
Once the transmission is removed, you can access the clutch and flywheel. Remove the pressure plate bolts and lift off the old clutch. Next, unbolt the flywheel from the engine and take it out. Clean the mounting surface to ensure a proper seal for the new components.
4. Install the New Flywheel
Position the new flywheel onto the engine’s crankshaft. Make sure it aligns correctly with the dowel pins. Tighten the flywheel bolts to the manufacturer’s specifications using a torque wrench.
5. Install the New Clutch
Using a clutch alignment tool, position the new clutch disc onto the flywheel. Install the pressure plate and tighten the bolts in a crisscross pattern to ensure even pressure. Again, refer to the manufacturer’s torque specifications.
6. Reattach the Transmission
Carefully lift the transmission back into place, ensuring it aligns with the engine. Reinstall the transmission bolts and any components removed earlier. Double-check all connections and ensure everything is secure.
7. Reconnect the Battery and Test Drive
Reconnect the battery and start the engine. Allow it to idle for a few moments before taking it for a test drive. Pay attention to the throttle response and shifting feel. If everything feels good, you have successfully completed the upgrade!
Conclusion
Upgrading the flywheel and clutch on your Lotus Exige is a rewarding project that can significantly enhance your driving experience. With improved throttle response and performance, you’ll enjoy every moment behind the wheel even more. Follow the steps outlined in this guide to ensure a successful installation, and get ready to hit the road!