Table of Contents
Installing a Garrett GT2871R Turbo Kit on your S2000 can significantly enhance its performance. This step-by-step guide will help you through the installation process, ensuring you have all the necessary information and tools at hand.
Tools and Materials Needed
- Garrett GT2871R Turbo Kit
- Socket set
- Wrenches
- Torque wrench
- Boost gauge
- Silicone hoses
- Oil feed line
- Oil return line
- Intercooler
- ECU tuning software
Preparation
Before starting the installation, ensure that your S2000 is parked on a flat surface and the engine is cool. Gather all tools and materials required for the installation.
Step 1: Remove the Stock Components
Begin by disconnecting the battery to prevent any electrical issues. Next, remove the stock intake manifold, exhaust manifold, and any other components obstructing access to the turbo installation area.
Step 2: Install the Turbo Manifold
Place the new turbo manifold in position. Align it with the existing bolt holes and secure it using the provided hardware. Make sure to torque the bolts to the manufacturer’s specifications.
Step 3: Attach the Turbocharger
Carefully attach the Garrett GT2871R turbocharger to the manifold. Ensure that the oil feed and return lines are connected properly to avoid leaks. Tighten all connections securely.
Step 4: Install the Intercooler
Mount the intercooler in the front of the vehicle. Use silicone hoses to connect the turbocharger to the intercooler and then to the intake manifold. Ensure all clamps are tight to prevent boost leaks.
Step 5: Connect the Oil Lines
Install the oil feed line from the engine to the turbocharger and the oil return line from the turbocharger back to the oil pan. Double-check all connections to ensure they are secure and leak-free.
Step 6: Install the Boost Gauge
To monitor the boost levels, install a boost gauge inside the cabin. Run the necessary lines from the turbocharger to the gauge, ensuring they are secure and free from damage.
Step 7: Reconnect the Battery and Test
Reconnect the battery and start the engine. Allow it to idle for a few minutes while checking for any leaks or unusual noises. Once you are satisfied, take the car for a test drive to ensure everything is functioning correctly.
Tuning Your S2000
After installation, it is crucial to tune your ECU to accommodate the new turbo setup. Use appropriate tuning software and consider consulting with a professional tuner to achieve optimal performance.
Conclusion
Installing a Garrett GT2871R Turbo Kit on your S2000 can greatly enhance its performance. By following this step-by-step guide, you can ensure a successful installation and enjoy the benefits of increased power and efficiency.