Table of Contents
Installing a Greddy front-mount intercooler on your SW20 turbo can significantly improve your vehicle’s performance by providing cooler air and increasing power. This guide will walk you through the steps necessary to complete this installation effectively.
Tools and Materials Needed
- Greddy front-mount intercooler kit
- Socket set
- Wrenches
- Drill and drill bits
- Pliers
- Hoses and clamps
- Heat-resistant tape
- Safety goggles
- Gloves
Preparation Steps
Before starting the installation, ensure that you have all the necessary tools and materials. It is also essential to work in a well-ventilated area and wear safety gear to protect yourself from any potential hazards.
1. Ensure Your SW20 is Ready
Make sure your vehicle is parked on a flat surface and the engine is cool. Disconnect the battery to prevent any electrical issues during the installation.
Removing the Stock Intercooler
The first step in the installation process is to remove the stock intercooler. Follow these steps carefully:
2. Disconnect Hoses and Wiring
Using your pliers, disconnect the hoses connected to the stock intercooler. Make sure to keep track of any clamps or fittings you remove, as you may need them later. Also, disconnect any wiring harnesses that may obstruct the removal process.
3. Remove the Intercooler
Once all connections are removed, unbolt the intercooler from its mounting points. Carefully lift it out of the engine bay and set it aside.
Installing the Greddy Front-Mount Intercooler
With the stock intercooler removed, you can now proceed to install the Greddy front-mount intercooler. Follow these steps:
4. Position the Intercooler
Place the Greddy intercooler in the desired mounting location at the front of the vehicle. Ensure that it fits well and does not obstruct any other components. You may need to adjust the position slightly for optimal airflow.
5. Secure the Intercooler
Using the provided mounting brackets, secure the intercooler in place with bolts. Ensure that it is tightly fastened to prevent any movement while driving.
Connecting the Hoses
After securing the intercooler, the next step is to connect the hoses. Follow these instructions:
6. Attach the Inlet and Outlet Hoses
Attach the inlet and outlet hoses to the intercooler. Use the clamps to secure them tightly to prevent any air leaks. Make sure that the hoses are routed correctly to avoid kinks.
Final Steps
Once everything is connected, it’s time to finalize the installation:
7. Reconnect the Battery
Reconnect the battery and ensure that all electrical connections are secure. Double-check that everything is in place before starting the engine.
8. Test the Installation
Start the engine and allow it to warm up. Look for any signs of leaks or issues with the intercooler. Take the vehicle for a short test drive to ensure that everything is functioning correctly.
Conclusion
Installing a Greddy front-mount intercooler on your SW20 turbo is a rewarding process that can lead to improved performance. By following these steps, you can ensure a successful installation and enjoy the benefits of cooler air and increased power.