Table of Contents
Installing a Milltek cat-back exhaust on your 2.0 TFSI can enhance performance and improve sound. This guide will walk you through the step-by-step installation process and provide a cost analysis for your project.
Tools and Materials Needed
- Milltek cat-back exhaust system
- Socket set
- Wrench set
- Jack and jack stands
- Exhaust hanger removal tool
- Safety glasses
- Gloves
Preparation Steps
Before starting the installation, make sure to take the necessary safety precautions. Wear safety glasses and gloves to protect yourself during the process.
1. Lift the Vehicle
Using a jack, lift the vehicle and secure it with jack stands. Ensure that the car is stable before proceeding.
2. Locate the Exhaust System
Identify the stock exhaust system that needs to be removed. Familiarize yourself with the layout of the exhaust components.
Removing the Stock Exhaust
To install the Milltek exhaust, you must first remove the stock exhaust system. Follow these steps carefully.
1. Disconnect the Exhaust
Using the socket set, remove the bolts connecting the stock exhaust to the turbo downpipe. Be cautious, as some bolts may be rusted or difficult to access.
2. Remove the Hangers
Utilize the exhaust hanger removal tool to detach the exhaust hangers from the rubber mounts. This step may require some force, so be prepared.
3. Take Out the Stock Exhaust
Once the hangers are free, carefully remove the stock exhaust from the vehicle. It may be helpful to have a second person assist with this step.
Installing the Milltek Cat-Back Exhaust
With the stock exhaust removed, you can now install the Milltek cat-back exhaust system.
1. Position the New Exhaust
Start by positioning the Milltek exhaust in place. Align it with the turbo downpipe and ensure it fits properly.
2. Secure the Exhaust
Attach the exhaust to the turbo downpipe using the provided bolts. Tighten them securely with the socket set.
3. Reattach the Hangers
Reinstall the exhaust hangers onto the rubber mounts. Ensure that the exhaust is properly supported and aligned.
4. Check for Leaks
Once everything is secured, start the engine and check for any exhaust leaks. If you notice any, re-tighten the bolts and ensure proper alignment.
Cost Analysis
Understanding the costs involved in installing a Milltek cat-back exhaust is essential for budgeting your project.
1. Cost of the Milltek Exhaust
The price of a Milltek cat-back exhaust system typically ranges from $800 to $1,200, depending on the model and features.
2. Tool Costs
If you do not have the necessary tools, you may need to purchase or rent them. Expect to spend around $100 to $200 on tools if needed.
3. Labor Costs
If you choose to have a professional install the exhaust, labor costs can add an additional $100 to $300, depending on the shop rates.
Conclusion
Installing a Milltek cat-back exhaust on your 2.0 TFSI is a rewarding project that can enhance your vehicle’s performance and sound. By following this guide, you can successfully complete the installation and understand the associated costs.