Table of Contents
Installing a Smittybilt Wrangler exhaust system can significantly enhance your vehicle’s performance and sound. This step-by-step guide will walk you through the installation process, ensuring you achieve maximum efficiency and a powerful exhaust note.
Tools and Materials Needed
- Socket wrench set
- Torque wrench
- Jack and jack stands
- Exhaust hanger removal tool
- Safety goggles
- Gloves
- Smittybilt Wrangler exhaust system
Preparation Steps
Before starting the installation, ensure that you have all the necessary tools and materials. Follow these preparation steps:
- Park your Wrangler on a flat surface.
- Engage the parking brake.
- Wear safety goggles and gloves for protection.
- Disconnect the battery to prevent any electrical issues.
Removing the Old Exhaust System
To install the new Smittybilt exhaust, you must first remove the old exhaust system. Follow these steps:
- Use a socket wrench to remove the bolts securing the exhaust to the manifold.
- Loosen the clamps holding the exhaust pipes in place.
- Carefully remove the exhaust hangers using the exhaust hanger removal tool.
- Take out the old exhaust system, starting from the rear and working your way forward.
Installing the Smittybilt Exhaust System
Now that the old exhaust is removed, it’s time to install the new Smittybilt exhaust system. Follow these steps for a successful installation:
- Begin by placing the new exhaust system under the vehicle.
- Attach the front pipe to the manifold, ensuring the gasket is in place.
- Secure the front pipe with the provided bolts and tighten them with a torque wrench.
- Install the mid-pipe and connect it to the rear pipe, ensuring proper alignment.
- Use the clamps to secure the connection points.
- Hang the exhaust system using the provided hangers, ensuring it is level and not touching any other components.
Final Adjustments
With the exhaust system installed, perform the following final adjustments:
- Double-check all bolts and clamps to ensure they are tight.
- Adjust the position of the exhaust to prevent any contact with the frame or suspension components.
- Reconnect the battery.
Testing the New Exhaust System
After installation, it’s essential to test the new exhaust system. Follow these steps:
- Start the engine and listen for any unusual sounds.
- Check for any leaks around the connection points.
- Take the vehicle for a short drive to assess performance and sound.
Maintenance Tips
To ensure the longevity and performance of your Smittybilt exhaust system, follow these maintenance tips:
- Regularly check for loose bolts and clamps.
- Inspect the exhaust system for any signs of rust or damage.
- Clean the exhaust tips to maintain appearance and performance.
Conclusion
Installing a Smittybilt Wrangler exhaust system can greatly improve your vehicle’s performance and sound. By following this step-by-step guide, you can ensure a successful installation and enjoy the benefits of your new exhaust system.