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The Chevy Cobalt SS is known for its performance and agility. Upgrading to a Stage 2 clutch can significantly enhance your vehicle’s performance and durability. This guide will walk you through the steps necessary to install a Stage 2 clutch on your Chevy Cobalt SS.
Tools and Materials Needed
- Stage 2 clutch kit
- Socket set
- Torque wrench
- Jack and jack stands
- Clutch alignment tool
- Brake cleaner
- Rags
- Safety glasses
- Gloves
Preparation Steps
Before starting the installation, ensure that you have all the necessary tools and materials. It’s also important to work in a well-ventilated area and wear safety gear for protection.
1. Safety First
Always wear safety glasses and gloves while working on your vehicle. Ensure the car is parked on a flat surface and engage the parking brake.
2. Lift the Vehicle
Use a jack to lift the front of the vehicle and secure it with jack stands. Make sure the vehicle is stable before proceeding.
Removing the Old Clutch
With the vehicle securely lifted, you can now begin the process of removing the old clutch.
1. Remove the Transmission
Disconnect the battery, then remove any components obstructing the transmission, such as the air intake and exhaust. Unbolt the transmission from the engine and carefully lower it.
2. Remove the Old Clutch Assembly
Once the transmission is removed, unbolt the old clutch assembly from the flywheel. Take note of the orientation for the new installation.
Installing the Stage 2 Clutch
Now that the old clutch is removed, it’s time to install the new Stage 2 clutch.
1. Clean the Flywheel
Use brake cleaner and rags to thoroughly clean the flywheel surface. This ensures a proper connection between the flywheel and the new clutch.
2. Install the New Clutch
Place the new clutch disc onto the flywheel using the clutch alignment tool. Secure it with the provided bolts, tightening them to the manufacturer’s specifications.
3. Reassemble the Transmission
Carefully lift the transmission back into place and bolt it securely to the engine. Reconnect any components that were removed during the disassembly.
Final Steps
After the new clutch is installed, there are a few final steps to complete the process.
1. Reconnect the Battery
Once everything is reassembled, reconnect the battery and ensure all electrical connections are secure.
2. Test the Clutch
Start the vehicle and test the clutch operation. Ensure that it engages and disengages smoothly without any issues.
3. Lower the Vehicle
Carefully lower the vehicle back to the ground and perform a final inspection to ensure everything is in place.
Conclusion
Installing a Stage 2 clutch on your Chevy Cobalt SS can greatly improve its performance and durability. By following these steps, you can ensure a successful installation that enhances your driving experience.