How to Install a Turbomaster Turbo Kit on Your Cummins 6.7l and Boost Power by 70+ Hp

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Upgrading your Cummins 6.7L engine with a TurboMaster Turbo Kit can significantly enhance its performance. This guide provides a step-by-step approach to installing the kit, ensuring you can boost your horsepower by over 70 HP.

Tools and Materials Needed

  • TurboMaster Turbo Kit
  • Socket set
  • Wrenches
  • Torque wrench
  • New gaskets
  • Oil catch pan
  • Safety glasses
  • Shop towels
  • Jack and jack stands

Preparation Steps

Before starting the installation, ensure your vehicle is parked on a flat surface and the engine is cool. Gather all necessary tools and materials. Follow these steps to prepare:

  • Disconnect the battery.
  • Lift the vehicle using a jack and secure it with jack stands.
  • Drain the engine oil into an oil catch pan.

Removing the Stock Turbocharger

To install the TurboMaster Turbo Kit, you must first remove the stock turbocharger. Follow these steps:

  • Remove the intake ducting connected to the turbo.
  • Disconnect the oil feed and return lines from the turbo.
  • Unbolt the turbo from the exhaust manifold using the socket set.
  • Carefully lift the turbo out of the engine bay.

Installing the TurboMaster Turbo Kit

With the stock turbo removed, you can now install the TurboMaster Turbo Kit. Follow these steps:

  • Place the new turbocharger onto the exhaust manifold.
  • Secure the turbo using the provided bolts, tightening them to the manufacturer’s specifications.
  • Reconnect the oil feed and return lines, ensuring they are secure and leak-free.
  • Install the new gaskets provided with the Turbo Kit.
  • Reconnect the intake ducting to the new turbocharger.

Finalizing the Installation

After installing the TurboMaster Turbo Kit, it’s essential to finalize the installation properly. Follow these steps:

  • Reinstall any components removed during the process.
  • Reconnect the battery.
  • Fill the engine with new oil, ensuring the correct level is achieved.
  • Start the engine and check for any leaks.
  • Allow the engine to idle for a few minutes to ensure everything is functioning correctly.

Testing the Performance

Once the installation is complete, it’s time to test the performance of your Cummins 6.7L with the new TurboMaster Turbo Kit. Here’s how to do it:

  • Take the vehicle for a test drive, monitoring the boost gauge.
  • Check for any unusual sounds or issues during acceleration.
  • Measure the horsepower gain using a dynamometer if available.

Maintenance Tips

To ensure the longevity and performance of your TurboMaster Turbo Kit, follow these maintenance tips:

  • Regularly check oil levels and change the oil as recommended.
  • Inspect the turbocharger for any signs of wear or damage.
  • Keep the intake and exhaust systems clean.
  • Monitor boost levels and performance regularly.

Conclusion

Installing a TurboMaster Turbo Kit on your Cummins 6.7L can dramatically increase its power and performance. By following the steps outlined in this guide, you can successfully enhance your vehicle’s capabilities and enjoy the benefits of improved horsepower. Happy driving!