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Upgrading your Dana 44 with Yukon gears can provide a significant boost in horsepower and performance. This article will guide you through the steps to install a Yukon Gear upgrade, resulting in an impressive 30 horsepower increase while being cost-effective.
Understanding the Dana 44 Axle
The Dana 44 axle is a popular choice among off-road enthusiasts and truck owners due to its balance of strength and weight. It is known for its durability and versatility, making it suitable for various applications, from daily driving to heavy off-road use.
- Commonly used in Jeep, Ford, and Dodge vehicles.
- Available in both front and rear configurations.
- Supports a variety of gear ratios for different driving needs.
Benefits of Upgrading to Yukon Gears
Yukon Gear & Axle is renowned for producing high-quality gears that enhance vehicle performance. Here are some benefits of upgrading to Yukon gears:
- Increased horsepower: A gear upgrade can provide up to a 30 HP boost.
- Improved torque: Better torque delivery enhances off-road capability.
- Durability: Yukon gears are built to withstand heavy use and extreme conditions.
- Customizable ratios: Choose the right gear ratio for your specific needs.
Tools and Materials Needed
Before starting your installation, ensure you have the following tools and materials:
- Socket set
- Wrench set
- Torque wrench
- Gear oil
- Yukon gear set
- Installation kit (if required)
- Safety glasses
- Work gloves
Step-by-Step Installation Process
Step 1: Prepare Your Vehicle
Begin by parking your vehicle on a flat surface and engaging the parking brake. Ensure that the vehicle is secure before starting the installation process.
Step 2: Remove the Differential Cover
Using your socket set, remove the bolts securing the differential cover. Carefully pry off the cover to avoid damaging the gasket. Drain the old gear oil into a suitable container.
Step 3: Remove the Old Gears
Once the differential cover is off, you can access the gears. Remove the ring gear and pinion by loosening the bolts and carefully removing them from the differential housing.
Step 4: Install the Yukon Gears
Begin by installing the pinion gear from your Yukon gear set into the differential housing. Ensure it is properly aligned and secured. Follow this by installing the ring gear, making sure all bolts are tightened to the manufacturer’s specifications.
Step 5: Adjust the Gear Backlash
Proper gear backlash is critical for gear longevity and performance. Use a dial indicator to measure the backlash and adjust it according to the specifications provided with your Yukon gear set.
Step 6: Reinstall the Differential Cover
After ensuring that the gears are correctly installed and adjusted, it’s time to reinstall the differential cover. Apply a new gasket or sealant to prevent leaks, then secure the cover with the bolts.
Step 7: Fill with Gear Oil
Fill the differential with the appropriate gear oil as specified by Yukon. Make sure to check the oil level and add more if necessary until it reaches the fill hole.
Step 8: Test Drive Your Vehicle
Once everything is reassembled, take your vehicle for a test drive. Listen for any unusual noises and ensure that the gears are functioning smoothly. Monitor the gear oil level after the first drive to check for leaks.
Conclusion
Installing a Yukon Gear upgrade on your Dana 44 is a practical way to enhance your vehicle’s performance without breaking the bank. With careful installation and proper adjustments, you can enjoy the benefits of increased horsepower and improved torque on and off the road.