How to Install and Tune the Milltek Sport Cat-back Exhaust on Rs5 2.9tt ($2,500)

The Audi RS5 2.9TT is known for its impressive performance and sleek design. One of the most effective upgrades for enhancing both sound and performance is the Milltek Sport Cat-back Exhaust. In this article, we will guide you through the process of installing and tuning this exhaust system, ensuring you get the most out of your investment.

What You Will Need

  • Milltek Sport Cat-back Exhaust System
  • Socket wrench set
  • Torque wrench
  • Jack and jack stands
  • Safety goggles
  • Gloves
  • Cutting tool (if necessary)
  • Installation instructions

Before starting the installation, ensure you have all the necessary tools and equipment ready. This will make the process smoother and more efficient.

Step-by-Step Installation Guide

1. Prepare Your Vehicle

Start by parking your Audi RS5 on a flat surface. Engage the parking brake and place wheel chocks behind the rear wheels for safety. Then, using a jack, lift the front of the vehicle and secure it with jack stands.

2. Remove the Stock Exhaust

Locate the stock exhaust system. Using a socket wrench, remove the bolts connecting the exhaust to the catalytic converter and the rear of the vehicle. It may be necessary to cut the exhaust pipes if they are welded. Be cautious and wear safety goggles during this process.

3. Install the Milltek Sport Cat-back Exhaust

Once the stock exhaust is removed, take the Milltek Sport Cat-back Exhaust and align it with the mounting points. Start by attaching the exhaust to the catalytic converter, ensuring a tight fit. Use the provided bolts and a torque wrench to secure them according to the manufacturer’s specifications.

4. Secure the Exhaust System

After securing the front of the exhaust, move to the rear section. Attach it to the hangers and ensure everything is aligned properly. Tighten all bolts and connections to prevent any leaks.

5. Check for Leaks

With the exhaust system installed, start the engine and let it idle. Listen for any unusual sounds or leaks. If you notice any issues, turn off the engine and double-check all connections.

6. Lower the Vehicle

Once you have confirmed that there are no leaks, carefully lower the vehicle back to the ground. Remove the jack stands and wheel chocks.

Tuning the Milltek Sport Exhaust

After installing the Milltek Sport Cat-back Exhaust, tuning your RS5 can help you maximize performance and ensure the exhaust functions optimally.

1. ECU Tune

Consider getting an ECU tune to optimize your vehicle’s performance with the new exhaust. A professional tuning service can adjust the engine management system to enhance power and efficiency.

2. Dyno Testing

After tuning, it’s advisable to conduct dyno testing. This will give you a clear understanding of the performance gains achieved through the exhaust installation and tuning.

3. Monitor Performance

Keep an eye on your vehicle’s performance after the installation. Regular checks can help in identifying any issues early on, ensuring your RS5 runs smoothly.

Conclusion

Installing and tuning the Milltek Sport Cat-back Exhaust on your Audi RS5 2.9TT can significantly enhance its performance and sound. By following the steps outlined in this guide, you can achieve a professional installation and enjoy the benefits of your new exhaust system. Always remember to prioritize safety and consult professionals if you’re unsure about any part of the process.