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The AVO Turboworld GR86 Turbo Kit is a popular choice for those looking to enhance the performance of their Toyota GR86. This guide will walk you through the installation process step-by-step, ensuring that you can maximize your vehicle’s potential.
Tools and Materials Needed
- AVO Turboworld GR86 Turbo Kit
- Socket set
- Torque wrench
- Screwdrivers (flathead and Phillips)
- Wrenches
- Intercooler piping
- Oil catch can (optional)
- Zip ties
- Heat-resistant gloves
- Safety glasses
Preparation Steps
Before beginning the installation, it’s crucial to prepare your workspace and vehicle. Follow these steps:
- Ensure the vehicle is parked on a flat surface.
- Disconnect the battery to prevent any electrical issues.
- Remove any components that may obstruct access to the engine bay.
- Gather all tools and materials in an organized manner.
Removing the Stock Components
The first step in the installation process is to remove the stock components that will be replaced by the turbo kit. This includes:
- Intake manifold
- Stock exhaust system
- Stock air intake system
To do this:
- Use the socket set to remove bolts securing the intake manifold.
- Disconnect any electrical connectors and hoses attached to the components.
- Carefully lift out the intake manifold and set it aside.
- Remove the stock exhaust system by unbolting it from the headers.
Installing the AVO Turbo Kit
Once the stock components are removed, you can begin installing the AVO Turbo Kit. Follow these steps:
- Start by placing the turbocharger in the designated location.
- Secure the turbocharger using the provided bolts and a torque wrench.
- Install the new exhaust manifold, ensuring a tight fit.
- Connect the turbo piping to the turbocharger and intercooler.
- Install the new intake system that comes with the turbo kit.
Connecting the Oil and Coolant Lines
Connecting the oil and coolant lines is crucial for the turbo’s operation. Follow these guidelines:
- Locate the oil feed line and connect it to the turbocharger.
- Attach the oil return line to the designated area on the engine.
- Connect the coolant lines to ensure proper cooling of the turbo.
- Double-check all connections for leaks before proceeding.
Finalizing the Installation
After the turbo kit is installed, there are a few final steps to complete:
- Reinstall any components that were removed during the process.
- Reconnect the battery and ensure all electrical connections are secure.
- Check all hoses and connections for tightness and leaks.
- Start the engine and allow it to idle while checking for any issues.
Testing the Turbo System
Once the installation is complete, it’s essential to test the turbo system to ensure everything is functioning correctly:
- Take the vehicle for a test drive, monitoring boost levels and engine performance.
- Listen for any unusual noises that may indicate a problem.
- Check for any warning lights on the dashboard.
Maintenance Tips
To keep your AVO Turboworld GR86 Turbo Kit functioning optimally, consider the following maintenance tips:
- Regularly check oil levels and change the oil as needed.
- Inspect all hoses and connections for wear or leaks.
- Keep the intercooler clean to ensure proper airflow.
- Monitor boost levels and engine performance regularly.
Conclusion
Installing the AVO Turboworld GR86 Turbo Kit can significantly enhance your vehicle’s performance. By following this guide, you can ensure a successful installation and enjoy the benefits of turbocharging your GR86.