How to Install the Wagner Tuning S3 Is38 Turbo Kit: Step-by-step Instructions

Installing the Wagner Tuning S3 IS38 Turbo Kit can significantly enhance your vehicle’s performance. This guide provides step-by-step instructions to help you through the installation process. Ensure you have all necessary tools and parts before starting.

Tools and Materials Needed

  • Wagner Tuning S3 IS38 Turbo Kit
  • Socket set
  • Torque wrench
  • Screwdrivers (flathead and Phillips)
  • Wrenches
  • Pliers
  • Vacuum hose removal tool
  • Engine oil
  • Coolant
  • New gaskets
  • Shop towels
  • Safety glasses
  • Gloves

Preparation Steps

Before you begin the installation, make sure to prepare your vehicle properly. Follow these preparation steps:

  • Ensure the vehicle is parked on a flat surface.
  • Disconnect the battery to prevent electrical issues.
  • Allow the engine to cool completely before starting work.
  • Gather all tools and materials in one place for easy access.

Removing the Stock Turbocharger

The first step in the installation process is to remove the stock turbocharger. Follow these instructions:

  • Remove the engine cover by unscrewing the bolts.
  • Disconnect the intake pipe from the turbocharger.
  • Remove the vacuum hoses connected to the turbo.
  • Unbolt the turbocharger from the exhaust manifold.
  • Carefully remove the turbocharger from the engine bay.

Installing the Wagner Tuning S3 IS38 Turbo Kit

Once the stock turbo is removed, you can proceed with the installation of the Wagner Tuning S3 IS38 Turbo Kit. Follow these steps:

  • Place the new turbocharger in the engine bay.
  • Align the turbo with the exhaust manifold and secure it with bolts.
  • Reconnect the intake pipe to the new turbocharger.
  • Reconnect all vacuum hoses to their respective locations.
  • Install new gaskets to ensure a proper seal.

Connecting the Necessary Components

After securing the turbocharger, you need to connect various components to ensure proper functionality:

  • Connect the oil feed line to the turbocharger.
  • Attach the oil return line.
  • Connect the coolant lines to the turbo.
  • Ensure all connections are tight and secure.

Final Steps

With the turbo installed and components connected, complete the installation with the following steps:

  • Reinstall the engine cover and secure it with bolts.
  • Reconnect the battery.
  • Check all connections for leaks.
  • Start the engine and let it idle for a few minutes.
  • Monitor for any unusual noises or issues.

Conclusion

Installing the Wagner Tuning S3 IS38 Turbo Kit can greatly improve your vehicle’s performance. By following these step-by-step instructions, you can ensure a successful installation. Always remember to consult the manufacturer’s guidelines and seek professional help if needed.