Table of Contents
Installing a Wagner Tuning intercooler on your TTRS 2.5 TFSI can significantly enhance your vehicle’s performance. This step-by-step guide will walk you through the process to ensure a successful installation.
Tools and Materials Needed
- Wagner Tuning intercooler kit
- Socket set
- Wrenches
- Screwdrivers (flathead and Phillips)
- Torque wrench
- Cooling system flush kit
- New coolant
- Shop towels
- Safety glasses
Preparation Steps
Before starting the installation, it’s essential to prepare your workspace and vehicle. Follow these preparation steps:
- Park your TTRS on a flat surface and engage the parking brake.
- Disconnect the negative battery terminal to prevent any electrical issues.
- Allow the engine to cool completely before beginning work.
Removing the Stock Intercooler
To install the Wagner intercooler, you first need to remove the stock intercooler. Follow these steps:
- Remove the front bumper by unscrewing the necessary bolts and clips.
- Disconnect the intercooler piping by loosening the clamps on both ends.
- Unbolt the stock intercooler from its mounting points.
- Carefully lift out the stock intercooler and set it aside.
Installing the Wagner Tuning Intercooler
With the stock intercooler removed, you can now install the Wagner Tuning intercooler. Here’s how:
- Position the Wagner intercooler into place, ensuring it aligns with the mounting points.
- Secure the intercooler by bolting it down as per the manufacturer’s specifications.
- Reconnect the intercooler piping, ensuring all clamps are tight and secure.
Reinstalling the Front Bumper
Once the intercooler is installed, it’s time to put the front bumper back on. Follow these steps:
- Align the front bumper with the vehicle’s body.
- Reattach all screws and clips that were removed earlier.
- Ensure the bumper is securely fastened and aligned properly.
Final Checks and Coolant Refill
After everything is reassembled, it’s crucial to perform final checks:
- Reconnect the negative battery terminal.
- Check all connections to ensure they are tight.
- Refill the coolant system if necessary, using the appropriate coolant.
- Start the engine and let it idle, checking for any leaks or issues.
Conclusion
Installing a Wagner Tuning intercooler on your TTRS 2.5 TFSI can greatly improve your vehicle’s performance. By following this step-by-step guide, you can ensure a successful installation and enjoy the benefits of enhanced cooling efficiency.