How to Install Your Forge Motorsport 27-inch Intercooler on a Wrx: Step-by-step Guide

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Installing a Forge Motorsport 27-inch intercooler on your WRX can significantly enhance your vehicle’s performance. This guide will walk you through each step of the installation process, ensuring that you can do it yourself with confidence.

Tools and Materials Needed

  • Forge Motorsport 27-inch intercooler
  • Socket set
  • Wrench set
  • Screwdriver set
  • Torque wrench
  • Silicone couplers
  • Hoses and clamps
  • Intercooler mounting brackets
  • Safety glasses
  • Gloves

Preparation

Before you start the installation, it’s important to prepare your workspace and gather all necessary tools and materials. Make sure your vehicle is parked on a level surface and the engine is cool. Wear safety glasses and gloves to protect yourself during the process.

Step 1: Remove the Front Bumper

Begin by removing the front bumper to gain access to the intercooler. Follow these steps:

  • Locate and remove the screws and clips securing the bumper.
  • Disconnect any wiring harnesses attached to the bumper.
  • Carefully pull the bumper away from the vehicle and set it aside.

Step 2: Remove the Stock Intercooler

With the bumper removed, you can now access the stock intercooler. Follow these instructions:

  • Disconnect the hoses attached to the stock intercooler.
  • Remove any mounting brackets or screws securing the intercooler.
  • Carefully lift the stock intercooler out of its position.

Step 3: Install the Forge Motorsport Intercooler

Now it’s time to install your new Forge Motorsport intercooler. Follow these steps:

  • Position the intercooler in the mounting location.
  • Secure the intercooler using the provided mounting brackets and screws.
  • Reconnect the hoses, ensuring they fit snugly and securely.

Step 4: Check for Leaks

Before reassembling everything, it’s crucial to check for any potential leaks. Perform the following:

  • Start the engine and let it idle.
  • Inspect all connections and hoses for any signs of leakage.
  • If you notice any leaks, tighten the connections as needed.

Step 5: Reinstall the Front Bumper

Once you’ve confirmed that there are no leaks, you can proceed to reinstall the front bumper. Follow these steps:

  • Reconnect any wiring harnesses that were disconnected earlier.
  • Align the bumper with the mounting points and secure it using screws and clips.
  • Ensure everything is tight and properly fitted.

Step 6: Final Checks

After reinstalling the bumper, perform a final check to ensure everything is in order:

  • Double-check all hose connections and mounting points.
  • Start the engine again and listen for any unusual noises.
  • Take the vehicle for a short test drive to ensure proper performance.

Conclusion

Installing a Forge Motorsport 27-inch intercooler on your WRX can be a rewarding project that enhances your vehicle’s performance. By following this step-by-step guide, you can ensure a successful installation. Enjoy your improved driving experience!